Airbus Americas, Inc.

On-the-job Training

• Safety and Workplace Orientation
  • 1. Follow Airbus specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes
  • 2. Recognize and minimize potential hazards
  • 3. Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards
  • 4. Maintain clean work areas
  • 5. Follow PPE procedures
• Routine Equipment Maintenance
  • 35. Inspect equipment and employ basic awareness of maintenance concepts.
  • 36. Identify a malfunctioning machine.
  • 37. Follow general lubrication guidelines.
  • 38. Apply preventative maintenance practices effectively; utilize manufacturer -specific guidelines where appropriate.
  • 39. Follow basic troubleshooting guides.
  • 40. Assist and communicate with maintenance personnel regarding equipment malfunction(s).
  • 41. Demonstrate ability to recognize and/or solve mechanical problem(s).
  • 42. Use autonomous maintenance principles.
• Production Equipment Operation
  • 14. Use appropriate hand and power tools.
  • 15. Use technical drawings, formulas, and process control sheets efficiently.
  • 16. Operate production equipment: startup, run, and shutdown.
  • 17. Follow the production schedule.
  • 18. Monitor and inspect products.
  • 19. Monitor and adjust equipment as needed.
  • 20. Disassemble equipment and components, if appropriate.
  • 21. Sanitize equipment per employer standards, if applicable.
  • 22. Document work; document production process; document adjustments made during production.
  • 23. Maintain accurate recording of OJL.
• Production Equipment Set-up
  • 6. Perform mechanical set-up per employer’s Standard Operating Procedure, and equipment manufacturer’s specifications.
  • 7. Read and interpret production orders.
  • 8. Plan and identify set-up requirements.
  • 9. Use appropriate hand and power tools.
  • 10. Select tools and materials.
  • 11. Assemble equipment.
  • 12. Test and verify set-up.
  • 13. Read and understand job specifications.
• Quality Production and Quality Assurance
  • 24. Visually inspect materials, products, parts, and finished goods.
  • 25. Perform product quality checks.
  • 26. Demonstrate awareness of/identify defects and causes of rework.
  • 27. Interpret tolerances using technical drawings and job specifications.
  • 28. Adhere to customer-specific quality guidelines.
  • 29. Follow employer-specific quality guidelines.
  • 30. Use trade-related math to measure and inspect work.
  • 31. Select and use various hand and mechanical metrology tools, such as micrometers, calipers, dial and electronic indicators, gauge blocks, optical comparators, Coordinate Measuring Machines (CMM), to assure quality product.
  • 32. Identify and report non-compliant stock, material, parts, and finished goods.
  • 33. Document all quality tests; understand implications and consequences of documentation.
  • 34. Use applicable systems to report results and document work.
• Inventory and Material Processes
  • 43. Demonstrate the ability to pull necessary materials for specific work packages.
  • 44. Identify material management processes.
  • 45. Compare inventory flow to roles and responsibilities.
  • 46. Apply “lean” manufacturing principles to workplace processes.
  • 47. Demonstrate awareness of logistics related to raw material and customer deliveries by relating the work packages to the required material.
• General Business Knowledge
  • 48. Describe the importance of plant and departmental goals, e.g., Key Performance Indicators.
  • 49. Apply basic business terms to manufacturing-related workplace processes and activities.
  • 50. Describe the flow of work: “upstream” or downstream.”
• Continuous Improvement (Airbus Operating System)
  • 51. Participate in continuous improvement activity for professional growth.
  • 52. Minimize and remove waste - environmental, material, processes, and manufacturing.
  • 53. Apply root cause analysis to improve the manufacturing process.
  • 54. Adapt to process changes when introduced.
  • 55. Participate in cross-training opportunities.
  • 56. Suggest process improvements - both business and manufacturing.
• General Assembly
  • 57. Installing Cabin Monuments including Lavatories, Galley, Stowage bins and windscreens
  • 58. Installing Dado in the cabin
  • 59. Installing sidewalls in cabin
  • 60. Installing placards in the cabin
  • 61. Installation of Life Vests in cabin
  • 62. Installation of seats in cabin
  • 63. Installation of beverage makers in cabin
  • 64. Installation of ceilings and upper raceways in cabin
  • 65. Installation of floor covering and floor mats in cabin
  • 66. Installation of emergency equipmen
  • 67. Installation of seat track covers
  • 68. Installation of door liners and door surrounds in cabin
  • 69. Installing cargo panels - flat, curved, ceiling and sidewalls
  • 70. Installation of door harness, seat to seat harness
  • 71. Installation of seat to seat harness
  • 72. Installing Electrical Connections for cannon plug - pre-install inspection, cannon plug key clocking, tighten connectors properly (red line) and plug and socket key locations
  • 73. Participate in quality inspections of cabin and cargo areas
  • 74. Disassemble, modify, rework, reassemble and test experimental or prototype assemblies and subassemblies according to specifications and under simulated conditions.