Industrial Maintenance Technician (Non-Joint)
Competency-based
ONET: 49-9041.00
3
Years
72
Skills
770h
Related instructions
Classroom instruction topics
- MSSC Safety Course
- Quality Technician Fundamentials
- Industrial Motor Control I
- Commerical /Industrial Wiring
- Basic Electricity
- Fundamentals of Industrial Hydraulics & Pneumatics
- MSSC Quality Practices & Measurement
- SMAW Fillet/OFC
- Introduction to PLCs
- Principles of Industrial Mechanics
- Industrial Motor II
- Advanced Programmable Controllers
- Special Lab in Hydraulics and Pneumatics
- Principles of Industrial Environmental Controls
On-the-job training
- Operates in the workplace in a safe and effective manner
- Adheres to safety, health, and environmental rules and regulations
- Performs machine operation, including start-up, emergency, and normal shutdown and manual functions to effectively and safely meet production and maintenance requirements (with operator present)
- Monitors machine operation and verifies that performance meets production requirements
- Locates, interprets, and stores machine operation and maintenance documentation
- Performs planned and unscheduled machine maintenance procedures in accordance with a company-approved maintenance plan
- Monitors, troubleshoots, installs, and repairs basic mechanical systems
- Adheres to mechanical power transmission safety rules
- Uses dimensional measurement tools properly to inspect dimensions of shafts and other components
- Safely examines, troubleshoots and repairs power transmission
- Aligns and adjusts gear drives
- Installs, aligns and adjusts a pillow block bearing
- Lubricates equipment using correct lubricants and as recommended by manufacturer's guidance
- Performs a preventive maintenance procedure for a given machine to extend machine life and minimize downtime
- Performs predictive maintenance on a given machine to extend machine life and minimize downtime
- Reads and interprets technical drawings of parts and assemblies with tolerances and basic Geometric Dimensioning and Tolerancing (GD&T)
- Uses hand tools to inspect, adjust/tighten and assemble/disassemble equipment and support preventive maintenance, inspection and troubleshooting activities
- Uses hoists and other tools to safely handle and move parts and equipment
- Selects and uses troubleshooting methodologies to find malfunctions in machine systems to return the system to reliable, productive use in the shortest time possible
- Monitors, troubleshoots, installs, and repairs basic hydraulic systems
- Adheres to fluid power systems safety rules while understanding safety, health, and environmental rules and regulations
- Interprets basic fluid power schematics and identifies schematic symbols, process flow and operation of the components and systems
- Starts up and shuts down a hydraulic system and adjusts system pressure using a fixed displacement pump
- Adjusts hydraulic actuator speed using a flow control valve
- Services a hydraulic filter to maximize hydraulic fluid cleanliness
- Adds, changes and properly disposes of waste hydraulic fluid
- Installs hydraulic conductors
- Installs and tests components in a basic hydraulic circuit
- Troubleshoots a basic hydraulic circuit or rotary actuator circuit
- Monitors, troubleshoots, installs, and repairs basic pneumatic systems
- Adheres to fluid power systems safety rules
- Adjusts pneumatic system branch and actuator speed operating pressure using a regulator
- Services a pneumatic filter through inspection, drainage, and changes
- Services a pneumatic lubricator through inspection, fills, and adjustments
- Installs, fills, and adjusts pneumatic conductors
- Starts up and shuts down a reciprocating air compressor and adjusts operating pressure
- Installs and tests the operation of components in a basic pneumatic linear or rotary circuit given a schematic
- Installs and tests components in a pneumatic circuit that uses vacuum generators given a schematic
- Troubleshoots a basic pneumatic circuit
- Monitors, troubleshoots, and repairs electrical systems
- Adheres to electrical power and control systems safety rules for electrical power and control systems
- Interprets electrical control and power schematics to ensure the operation of the components and system
- Adjusts limit switches and electronic sensors
- Measures voltage, current and resistance in an electrical circuit to verify system operation and power levels
- Selects, installs, and tests fuses and circuit breakers
- Installs and tests DC electric motors in a manual control circuit
- Installs and tests AC electric motors in a manual control circuit
- Installs and tests electrical relay control components and circuits
- Installs and tests electro-fluid power components and circuits
- Tests and repairs machine electrical ground
- Troubleshoots an electrical motor relay control circuit
- Troubleshoots a solenoid-operated fluid power relay control circuit
- Replaces electrical control wiring using terminal attachment
- Replaces electrical control wiring using solder attachment
- Installs, examines, repairs, and replaces transformers
- Monitors, troubleshoots, installs, and repairs electronic and process control systems
- Adheres to safety, health, and environmental rules and regulations for electronic power and control systems
- Connects and tests a DC power supply to ensure proper operation
- Installs and tests solid-state AC and DC discrete and analog relays
- Installs and tests analog electronic sensors and signal conditioning equipment
- Adjusts and repairs AC drive to control motor speed and torque
- Transfers programs to programmable controller using a PC
- Creates a basic Programmable Logic Controller (PLC) ladder-style program using internal and external contacts, timers, counters, non-retentive output coils, internal coils, subroutines, conditional commands and math commands
- Installs and tests basic PLC components that uses a ladder logic program to interface to a hardware component
- Performs basic troubleshooting of PLC and controlled components
- Performs maintenance welding to manufacture or repair parts, equipment, and other materials
- Adheres to safety, health, and environmental rules and regulations for welding
- Uses an acetylene torch properly while using appropriate safety equipment and precautions to cut steel parts
- Performs basic welding and achieves necessary strength, resilience, shape and size requirements
- Prepares parts to be welded including degreasing, cleaning, grinding and inspecting
- Uses Shielded Metal Arc Welding (SMAW) Welder to make basic welds on flat stock
- Uses Gas Metal Arc Welding (GMAW) Welder to make basic welds on flat stock
- Inspects welds for integrity and functionality
- Uses plasma cutter to cut flat stock
- Install, removes, repairs, and replaces piping systems
- Adheres to safety, health and environmental rules and regulations for piping systems
- Interprets basic piping schematics including specifications and fittings
- Identifies and selects correct piping materials
- Accurately measures, cuts and prepares piping for installation
- Installs and tests piping systems
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Made in the USA.