Tool and Die Maker, Plant 1
Hour-based
ONET: 51-4111.00
4
Years
594h
Related instructions
8100h
On-the-job training
Classroom instruction topics
- Technical Math
- Advanced Technical Math
- Machine Trades Blueprint Reading
- Advanced Blueprint Reading
- Die Design
- Metallurgy
- Theory of Machine Shop
- Machinery Handbook
- Advanced Die Design
- Gas Tungsten Arc Welding/TIG Welding
- CNC & NC Programming
- Quality Assurance
On-the-job training
- Conduct test runs of completed tools or dies to ensure that parts meet specifications; make adjustments as necessary
- Cut and shape blocks or blanks with saw to length or shape using saws, shear, rules and other hand tools
- File grind and shim and adjust blocks to fit together properly
- Inspect dies for smoothness, contour, and defects
- Position and secure machined parts on surface plates or worktables using hoists, vises, v-blocks or angle plates
- Measure and mark blocks for machining, using height gage, scribe, and rulers
- Select metals to be used for; blocks, trims, forms, pads, etc. to be used in die
- Set up and operate CNC machines. Must be able to program and run machine.
- Smooth and polish flat and contour surfaces using power grinders, and hand abrasives
- Verify and measure blocks with accuracy and consistency with measuring equipment
- Read and understand Blue Prints and CAD data. Build blocks off from prints and CAD data
- Verify dimensions and alignment, clearances, using feeler gages, blocks, lead or any other form of verification to ensure die quality
- Set pyrometer controls for heat-treating furnaces, to heat treat or temper steel for welding
- Set up and verify sensors for in-die protection
- Set up and run surface grinder, mill, drill press, or any other shop equipment
- Obtain and maintain a hi-lo and crane license to use to move dies, blocks, equipment around
- Troubleshoot and adjust tooling in press
- P.M dies from start to finish
- Weld mild and tempered steel using MIG and TIG welding applications
- House keeping washing dies, machines, and keeping the overall cleanliness of work area
- Misc. (Things that are out of scope of list)
- Build a block to print dimensions in a designated amount of time
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Made in the USA.