CNC Set-up Prog - Milling and Turning

Competency-based

ONET: 51-4012.00

32

Skills

Classroom instruction topics

Introduction to Instruments and Process Control
Fluid Power Systems
Microcomputer Applications
Introduction to Machine Shop I Lab
NCCER Core
Elements of Industrial Mechanics
Basic Computer Numerical Control Turning Programming I
Principles of Industrial Mechanics
Basic Computer Numerical Control
Basic Print Reading for Machinist
Milling I
Fundamentals of Public Speaking
Introduction to Machine Shop I
English Composition I
Lathe Operations I Lab
Basic Electricity
Machine Handbook Functions I
Lathe Operations I
ART 100, MUS 101, PHL 200, PHL 206, REL 151 or REL 152
Mathematical Applications of Intermediate College Algebra
MTH, SCI, CIS 130, CIS 147
ANT, ECO, GEO, HIS, POL, PSY, or SOC
ACR, ELT, IET, ILT, or INT
Work Place Skills Preparation or Orientation to College

On-the-job training

Demonstrates basics of measurement, materials, and safety of products and parts
- Identifies and demonstrates use of machine safety and personal protective equipment
- Demonstrates compliance with lock-out/tag-out procedures and OSHA requirements and guidelines
- Handles and stores hazardous materials as assigned while adhering to safe practices in accordance with OSHA and EPA requirements and guidelines
- Develops an inspection plan and inspects simple parts using precision tools and techniques while preparing reports on the compliance of the parts
- Performs the inspection of parts
- Follows a sampling plan to allow for process control
- Analyzes the performance of a single-part production process
- As a member of a process team, analyzes the performance of a production process
Conducts job planning, layout, and benchwork
- Lays out the location of hole centers and surfaces with accuracy
- Using aluminum or mild steel, hand drills and hand tap holes
- Sets up and performs sawing to a layout
- Develops a process plan for a part requiring milling, drilling, turning, or grinding.
Operates manufacturing equipment
- Sets up and operates machine tools to perform routine drilling operates
- Sets up and performs squaring up the six surfaces of a block to within +/- .2 inch and .002 inch over 4.5 inches squareness
Generates CNC programming and operates a milling machine
- Using the principles of Cartesian coordinates, develops a program for the manufacture of a simple part
- Creates a qualified CNC program, sets up and operates the mill, changes tool values as necessary, and replaces and qualifies tooling as necessary
- Sets up and operates a CNC mill or CNC milling center
- Writes sophisticated RS-274-D programs
- Creates programs using a manufacturing modelling software package
Demonstrates CNC turning operations and operates a CNC lathe
- Sets up and carries out, between centers and with chucks, turning operations
- Uses the principles of Cartesian coordinates to develop a program for the manufacture of a simple part
- Operates a CNC lathe or turning centre
- Writes sophisticated programs
- Creates programs using a manufacturing modelling software package
Conducts general housekeeping and maintenance
- Keeps the duty station, tools, workbenches, and manual equipment clean and safe for work
- Inspects and assesses the general condition of an assigned machine tool
- Inspects and assesses the condition of tooling
Engages in career management and employee relations
- Develops and explains a short-term career plan and resume
- Completes job application form and demonstrates interviewing skills
- Demonstrates appropriate interpersonal skills in job performance evaluations, group communication and decision-making, and conflict resolution
- Identifies and explains the major departments or functions in a metalworking company and how they affect production units
- Understand and explains employment rights and responsibilities in metalworking companies