Cox Machine, Inc

On-the-job Training

• Orientation
  • Demonstrate completion of HR new hire paperwork
  • Demonstrate basic safety procedures
  • Demonstrate how to determine acceptable quality on a product
  • Demonstrate knowledge of KPI training
  • Take a tour of the facility
• Machine Set Up
  • Demonstrate how to turn on V-Max
  • Demonstrate how to spindle warm up
  • Demonstrate how to set-up Home
  • Demonstrate how to set-up Surface
  • Demonstrate changing out dull or broken tools
  • Demonstrate calibrating tools
  • Demonstrate Plaining board
  • Demonstrate how to check coolant
  • Demonstrate the Mister test on a machine
• Preparation for a Job
  • Demonstrate how to follow dispatch list for which job to run
  • Demonstrate how to use the tool list
  • Demonstrate how to locate mylar/e-mylar
  • Demonstrate how to load part of a program into machine
• Machine Operation
  • Demonstrate how to load material/verify grain direction if needed
  • Demonstrate how to verify specific material is the correct material for the job
  • Demonstrate how to run prove out part
  • Demonstrate how to check and prove out part to engineering
  • Demonstrate how to record results on inspection plan
  • Demonstrate how to run production run of part number
  • Demonstrate how to verify all parts are conforming
  • Demonstrate how to burr parts as required
• GUI Training
  • Demonstrate how to clock in/out of jobs
  • Demonstrate how to claim parts in GSS
  • Demonstrate how to locate engineering on tree
  • Demonstrate how to locate appropriate material
  • Demonstrate how to verify planning/operations
  • Demonstrate the Andon light
  • Demonstrate "don't panic"
• Burr Guidelines
  • Demonstrate the use of general hand tools
  • Demonstrate how to setup and use timesaver
  • Demonstrate how to setup and use belt sander
• Maintaining Equipment
  • Demonstrate how to check oil level on V-Max
  • Demonstrate how to verify suction of down draft table
  • Demonstrate how to verify suction of dust collector
  • Demonstrate how to submit maintenance ticket
  • Demonstrate placing skeleton material in correct tote
  • Demonstrate using matrix to get new tool
• Quality Inspection
  • Demonstrate how to inspect tools for damage
  • Demonstrate the Faro Arm training
  • Demonstrate by reviewing requirements for COV testing
  • Demonstrate the reading/drawing for Blueprint interpretations
  • Demonstrate the check off on all 6S tasks
• 6S
  • Demonstrate how to wipe down machine and tool holders
  • Demonstrate how to inspect tools for damage
  • Demonstrate how to properly dump Chip can
  • Demonstrate how to check that all machine guards are in place
  • Demonstrate the check off on all 6S tasks
• Safety Training
  • Demonstrate the Hoist training procedures when moving product
  • Demonstrate the ability to adhere to proper on-the-job safety training
  • Demonstrate both emergency and standard shut down of all required equipment
  • Demonstrate safety techniques shared in classroom training
  • Demonstrate safety knowledge through testing and certification