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Operator (Mount Pearl)

Competency-based
ONET: 51-5112.00

650

Skills
On-the-job training
  • 20 Large Flexo Operator
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Maintain a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Locate main electrical panel - Turn on power
    • Turn on power to gluer, air line and glue check system
    • Remove “lock out” key then install glue head & purge
    • Ensure machine is zeroed up
    • Open all sections
    • Locate & ensure all safety guards are in place
    • Identify all emergency stops & show how to reset
    • Ensure no tools are on or in machine
    • Sign on to Amtec / Plant Data Entry (computer)
    • Show how an order is entered in system
    • Show how to navigate PDE screen
    • Show where to find WHIMIS sheets on company intranet
    • Show how to enter a quality complaint QIR
    • Show how to enter a maintenance work order
    • Ensure clutch is disengage (slotting section)
    • Ensure slot knives are engaged (Before setting panels)
    • Ensure delivery hold down is centered
    • Check work order for special instructions
    • Set panels as per work order (see drawing on work order), check knives for scrap build up
    • Four Panel Job: a) Set 2nd & 3rd panels ensuring that they do not run into 1st and 4th; b) Set 1st & 4th panel; c) Reduce 4th panel size by 1/16”
    • Five Panel Job: a) 2nd and 3rd panels first; b) Now set fourth panel; c) Combine the two panels on right hand side of work order to get first panel; d) Then set 1st panel which is the combined panels in Step A; e) Disconnect 1st panel shaft; f) Reset 1st
    • Train & explain positioning of kidney belts
    • See work order for print die #. Retrieve print plates from die rack as per work order.
    • Verify Julian date & work order # on print die. Change numbers or apply numbers if necessary
    • Disengage cylinder clutch & roll cylinder to mounting position
    • Mount print die(s) to cylinder using rubber pull bands. If no print die required and sheet width is less than 24”… - Attach pull bands to print cylinder & ensure that if ink is being used; pull bands to print on trim (location of pull bands determined by
    • Location of pull bands: Operator side: Add up 1st and 2nd panel then add on 5/8”. (Use this measurement for pull bands Operator side). Drive side: Add up 3rd and 4th panel. (Use this measurement for pull bands Drive side)
    • Set pull rolls (1st and 2nd printer): a) Take measurement from inside wall on operators side to score on first panel; b) Set pull rolls to this measurement (pull roll outside); c) Take original measurement and add on 1" to get drive side measurement (pull
    • Ensure slot knives are engaged and delivery hold down is centered.
    • Set pull rolls (inside diecutter Operator side): a) Take measurement from inside wall on operators side to inside of first knife.; b) Set pull rolls to this measurement (pull roll inside);
    • Set pull rolls (inside diecutter Drive side): a) Take measurement from inside wall on Drive side to trim knife.; b) Set pull rolls to this measurement (pull roll inside)
    • Set pull rolls (outside diecutter): Align pull rolls to main drive belts.
    • Zero up all print sections.
    • Set all pressures: -Feed roll, -All pull rolls, -Print pressures, -1st and 2nd creasers, -Slotting section, -Folding section, -Delivery end section
    • Put "lock out" key in machine, ensure all other keys are in place.
    • Close machine & lock all sections.
    • Check Gluer measurement on work order. 1st setting is front flap; 2nd setting is body of carton
    • Set up glue check system by entering new work order #.
    • Ensure machine is zeroed up.
    • Open up machine for slotting section and for panels.
    • Remove "lock out" key.
    • Remove pressure from slotting section.
    • Disengage clutch.
    • Engage Knives.
    • Engage clutch.
    • Set panels to 20".
    • Go to drive side of machine and disconnect all panels and main drive.
    • Disengage lock under main drive.
    • Put "lock out" key back in and close up machine.
    • Open up lock lever in diecutting & slotting section (diecutter lever has to be straight up) Take off man or feedman has to hold lock lever for diecutter in place.
    • Open up machine to yellow mark on floor in front of machine (keep watch to electrical wires overhead).
    • Remove"lock out" key.
    • Raise machine stops out of floor.
    • Put "lock out" key back in.
    • Close machine against stops.
    • Open remaining sections. NOTE: When closing machine- changing from diecut to folding; 20 your panels. (Remove "lock out key before doing this.)
    • Remove center score if necessary (Explain)
    • Set panels according to steel die.
    • Check work order for special instructions.
    • Retrieve print die from die rack according to die # on work order.
    • Verify jullian date & W/O number on print die -change numbers or apply numbers if necessary.
    • Disengage cylinder clutch & roll cylinder to mounting position.
    • Mount print die to cylinder using rubber pull straps.
    • Set inside pull rolls on printers: a) Measure from inside wall of machine operator side to closest blade on steel die.; b) Measure from inside wall of machine on drive side to closest blade on steel die.; c) ensure pull rolls do not mark print.
    • Set inside pull rolls on diecutter. - Use measurment from pull roll on printers adding on 1/4”
    • Set outside pull rolls on diecutter. Set pull rolls to center of carton.
    • Zero up all sections.
    • Set all pressures: -Feed roll, -All pull rolls, -Print pressures, -1st and 2nd creasers, -Slotting section
    • Put "lock out" key in machine and ensure all other keys are in place.
    • Close machine and lock all sections.
    • Run out sheet, aligning print, glue and knives. Make adjustments if necessary.
    • Check to ensure quality of colors on sheet against sample or color swatches
    • Adjust doctor blade pressure if smearing occurs.
    • May need to make adjustments on pressure to impression roll, ink roll & steel die.
    • Visually inspect and measure sample sheets during production run and record applicable quality check information in computer.
    • Engage counter for folding carton at delivery end for proper quantity per bundle. For diecutting - Set counter for proper quantity per bundle (see bundling instructions on work order)
    • When glue setting is correct, set up glue and fold check system
    • Adjust speed of machine.
    • Clear any jam ups (adhering to lock out procedures).
    • Report all quality issues on non-conformance sheet available at workstation.
    • When completed give to Quality Assurance Manager or Supervisor.
    • Enter production in AS400.
    • Report any unusual scheduling issues to supervisor.
    • Stamp load tag with quality stamp.
    • Operator responsible for cleaning of glue head when necessary.
    • Ensure all machine is shut down at end of day (if last shift).
    • Replace diecut blankets when necessary (show how & when to change)
    • Replace Doctor Blades when necessary (show how & when to change)
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets
    • Participate in crew level replacing of doctor blades.
  • 20 Large Flexo FEED
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Zero up machine (on forward stroke).
    • Open up all section.
    • Remove "lock out" key.
    • Disengage clutch in slotting section and engage the slot knives.
    • Check work order for special instructions.
    • Set kicker by sheet width (as per work order).
    • Set back stop by sheet width (as per work order).
    • Set fingers - Height adjustment depending on flute & caliper (as per work order)
    • Set operator side gate by sheet length (as per work order). a) diecut sheets - 1/2 the length plus offset amount of steel die. b) Folding sheets- Panel 1 plus panel 2 plus glue flap
    • Measure length & width of corrugator sheet to verify correct size (See work order)
    • Visually inspect corrugator sheet to verify it conforms to work order specifications. - Color of liner (brown/white), - Flute, - waxing, - re-enforcing tape (measure), - flap sizes (measure), - sizes (measure)
    • Ensure correct ink is being used as per work order. - retrieve ink in die room if necessary.
    • Turn on ink switches on panels.
    • Go to ink vat - turn on ink pump. Make sure water is drained.
    • Add ink to vat.
    • Open up circulation lever and close off drain lever.
    • Ensure that ink is flowing through machine properly & that ink pumps are functioning correctly.
    • Ensure ink pots always have sufficient ink in them.
    • Position stock in hopper. - Make sure outside liner is face down in hopper (unless specified by operator ); - Sheets with re-enforcing tape - verify with operator, if necessary, for hopper positioning.; - Sheets waxed on one side - waxed inside; face up i
    • Put "lock out" key in place.
    • Close machine after set-up to commence production.
    • Assist operator in aligning print die/and or steel die and any other assigned duties.
    • If 2nd man on feed: he will have to assist with all set up and running procedures.
    • Cut straps remove dunnage and disregard load tags
    • During production run ensure board being feed in machine is good quality. (Bend all applicable flaps)
    • Straighten up sheets and keep gates tight
    • Keep conveyor stocked with sheets inform forklift operator when getting low
    • Clear any jam ups in feed end (Adhere to lock out procedures).
    • Assist operator with jam ups throughout machine
    • When doing change overs ensure hopper is full
    • Look at ink levels and report to operator when getting low
    • Change/wash up inks in machine as determined by work order.
    • Clean printing plate with soap and water.
    • Replace die on rack.
    • Report maintanence issues to operator.
    • Enter work orders in work order
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets.
    • Participate in crew level replacing of doctor blades.
  • 20 Large Flexo TAKE OFF
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Remove "lock out" key.
    • Center up hold down
    • Ensure lowered ejector arms are clear of delivery end guides
    • Check work order for any special instructions
    • Check work order for setting of knives and check knives for scrap build u. - set regular knives by body of carton. Check work order to see if extended flaps, diagonal scores, etc. - Set zero knife to front flap measurement soon work order. NOTE: If diecut
    • Engage clutch.
    • In case of diecut; check work order for steel die # and retrieve die
    • Release pressure from steel die blankets
    • Install Steel die to cylinder - as per work order (verify lead edge)
    • Apply pressure to steel die against blankets. If diecut; 4th man to retrieve steel die, return die from previous order, set conveyor and strapper and assist with all set up and running procedures
    • Check work order for measurement of gate at delivery end by sheet width. Adjust gate accordingly.
    • Check with operator on proper spirals to use.
    • If sheet width is over 32" check with operator regarding the position of kidney belts.
    • Position kidney belts if needed. If kidney belts are in up position; position ejector arms inside to clear belts
    • Adjust ejector arms inside guide bars
    • Put "lock out" key back in place
    • Set up strapper & conveyor.
    • Have correct style and quantity of sheets and binders on hand.
    • Pallet pattern off spec sheet
    • Qty per bale off spec sheet
    • Measurement for down stacker refer to spec sheet
    • Set qty on down stacker for height of load
    • Ensure binders are used if required.
    • Ensure proper ID tags are used on load. Check ID tag information against work order.
    • Stack cartons on down stacker as per work order, or as instructed by operator
    • Do random visual quality checks report any nonconformance to operator
    • Assist operator with delivery end jam ups.
    • Keep area around machine and work area clean
    • Replace plastic strapping if needed
    • Re-feed strapper if breaks occur.
    • Assist operator with closing up of machine if necessary.
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets
    • Participate in crew level replacing of doctor blades.
    • Report any maintanence issues to operator
    • Enter work order in Amtech
  • 25 Small Flexo Operator
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Locate main electrical panel - Turn on power.
    • Turn on power to gluer, air line and glue check system..
    • Remove "lock out key then install glue head & purge.
    • Ensure machine is zeroed up.
    • Locate & ensure all safety guards are in place.
    • Identify all emergency stops & show how to reset.
    • Ensure no tools are on or in machine.
    • Sign on to Amtec / Plant Data Entry (computer).
    • Show how an order is entered in system
    • Show how to navagate PDE screen
    • Show where to find WHIMS sheets on company intranet
    • Show how to enter a quality complaint QIR
    • Show how to enter a maintenance work order
    • Ensure slot knives are engaged(Before setting panels).
    • Ensure delivery hold down is centered.
    • Check work order for special instructions.
    • Set panels as per work order (see drawing on work order), check knives for scrap build up.
    • Four Panel Job: a) Set 2nd & 3rd panels ensuring that they do not run into 1st and 4th.; b) Set 1st & 4th panel.; c) Reduce 4th panel size by 1/16"
    • Five Panel Job: a) 2nd and 3rd panels first.; b) Now set fourth panel.; c) Combine the two panels on right hand side of work order to get first panel.; d) Then set 1st panel which is the combined panels in Step A; e) Disconnect 1st panel shaft.; f) Reset
    • To set machine back to four panel status: - set 1st panel back to accumulated amount in Step A. - re-connect 1st panel shaft.
    • Train & explain positioning of kidney belts.
    • See work order for print die #. Retrieve print plates from die rack as per work order.
    • Verify Julian date & work order # on print die. Change numbers or apply numbers if necessary.
    • Mount print die(s) to cylinder using rubber pull bands. If no print die required and sheet width is less than 24”. - Attach pull bands to print cylinder & ensure that if ink is being used; pull bands to print on trim (location of pull bands determined by
    • Location of pull bands: Operator side: Add up 1st and 2nd panel then add on 5/8”. (Use this measurement for pull bands Operator side) Drive side: Add up 3rd and 4th panel. (Use this measurement for pull bands Drive side)
    • Set pull rolls (1st and 2nd printer). a) Take measurement from inside wall on operators side to score on first panel. b) Op side - Take original measure and subtract 3/4". Set pull rolls to this measurement (pull roll outside) c) Drive side - Take origina
    • Zero up all print sections.
    • Set all pressures: -Feed roll, -All pull rolls, -Print pressures, -1st and 2nd creasers, -Slotting section, -Folding section, -Delivery end section
    • Put "lock out" key in machine, ensure all other keys are in place.
    • Close machine & lock all sections.
    • Check Gluer measurement on work order.; 1st setting is front flap; 2nd setting is body of carton
    • Run out sheet, aligning print, glue and knives. Make adjustments if necessary.
    • Check to ensure quality of colors on sheet against sample or color swatches.
    • Adjust doctor blade pressure if smearing occurs.
    • May need to make adjustments on pressure to impression roll, ink roll & steel die.
    • Visually inspect and measure sample sheets during production run and record
    • applicable quality check information in computer.
    • Engage counter for folding carton at delivery end for proper quantity per bundle
    • When glue setting is correct, set up glue and fold check system
    • Adjust speed of machine.
    • Clear any jam ups (adhering to lock out procedures).
    • Report all quality issues on spec sheet and enter a QR report
    • When completed give to Quality Assurance Manager or Supervisor.
    • Enter production in computer reconciling fed and non-fed sheets
    • and enter correct waste reason.
    • Report any unusual scheduling issues to supervisor.
    • Operator responsible for cleaning of glue head when necessary.
    • Ensure all machine is shut down at end of day (if last shift).
    • Replace stich flap andvils when necessary (show how & when to change)
    • Replace Doctor Blades when necessary (show how & when to change)
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets.
    • Participate in crew level replacing of doctor blades.
  • 25 Small Flexo FEED
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Zero up machine (Hit 0 stop button).
    • Open up all section.
    • Remove "lock out" key.
    • Engage the slot knives.
    • Check work order for special instructions.
    • Set kicker by sheet width (as per work order).
    • Set back stop by sheet width (as per work order).
    • Set fingers - Height adjustment depending on flute & caliper (as per work order)
    • Set operator side gate by sheet length (as per work order). Panel 1 plus panel 2 plus glue flap
    • Measure length & width of corrugator sheet to verify correct size (See work order)
    • Visually inspect corrugator sheet to verify it conforms to work order specifications. - Color of liner (brown/white); - Flute; - waxing; - re-enforcing tape (measure); - flap sizes (measure); - sizes (measure)
    • Ensure correct ink is being used as per work order. - retrieve ink in die room if necessary.
    • Turn on ink switches on panel.
    • Go to ink vat - turn on ink pump. Make sure water is drained.
    • Add ink to vat.
    • Open up circulation lever and close off drain lever.
    • Ensure that ink is flowing through machine properly & that ink pumps are
    • functioning correctly.
    • Ensure ink pots always have sufficient ink in them.
    • Position stock in hopper. - Make sure outside liner is face down in hopper (unless specified by operator) - Sheets with re-enforcing tape - verify with operator, if necessary, for hopper positioning., - Sheets waxed on one side - see work order for waxed
    • Put "lock out" key in place.
    • Close machine after set-up to commence production.
    • Assist operator in aligning print die and any other assigned duties
    • If 2nd man on feed; he will have to assist with all set up and running procedures.
    • Cut straps remove dunnage and disregard load tags
    • During production run ensure board being feed in machine is good quality. (Bend all applicable flaps)
    • Straighten up sheets and keep gates tight
    • Keep conveyor stocked with sheets inform forklift operator when getting low
    • Clear any jam ups in feed end (Adhere to lock out procedures).
    • Assist operator with jam ups throughout machine
    • When doing change overs ensure hopper is full
    • Look at ink levels and report to operator when getting low
    • Change/wash up inks in machine as determined by work order.
    • Clean printing plate with soap and water.
    • Replace die on rack.
    • Report maintanence issues to operator
    • Enter work orders in work order
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of doctor blades.
  • 25 Small Flexo TAKE OFF
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Remove "lock out" key.
    • Center up hold down
    • Ensure ejector arms are clear of delivery end guides
    • Check work order for any special instructions
    • Check work order for setting of knives and check knives for scrap build u. - set regular knives by body of carton. Check work order to see if extended flaps, diagonal scores, etc. - Set zero knife to front flap measurement soon work order. NOTE: If diecut
    • Check work order for measurement of gate t delivery end by sheet width. Adjust gate accordingly
    • Check with operator on proper spirals to use.
    • If sheet width is over 32" check with operator regarding the position of kidney belts.
    • Position kidney belts if needed. If kidney belts are in up position; position ejector arms inside to clear belts
    • Adjust ejector arms inside guide bars
    • Put "lock out" key back in place
    • Set glue refer to set up sheet
    • Set up strapper & conveyor.
    • Have correct style and quantity of sheets and binders on hand.
    • Print load tags
    • Assist operator with any other assigned duties
    • Pallet pattern off spec sheet
    • Qty per bale off spec sheet
    • Measurement for down stacker refer to spec sheet
    • Set qty on down stacker for height of load
    • Ensure binders are used if required.
    • Ensure proper ID tags are used on load. Check ID tag information against work order.
    • Stack cartons on down stacker as per work order, or as instructed by operator
    • Do random visual quality checks report any nonconformance to operator
    • Assist operator with delivery end jam ups.
    • Keep area around machine and work area clean
    • Replace plastic strapping if needed
    • Re-feed strapper if breaks occur.
    • Assist operator with closing up of machine if necessary.
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets
    • Participate in crew level replacing of doctor blades.
    • Report any maintanence issues to operator
    • Enter work order in Amtech
  • Ward Operator
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Locate main electrical panel - Turn on power
    • Ensure machine is zeroed up
    • Open all sections
    • Remove "lock out" key.
    • Locate & ensure all safety guards are in place
    • Identify all emergency stops & show how to reset
    • Ensure no tools are on or in machine
    • Sign on to Amtec / Plant Data Entry (computer)
    • Show how an order is entered in system
    • Show how to navigate PDE screen
    • Show where to find WHIMIS sheets on company intranet
    • Show how to enter a quality complaint QIR
    • Show how to enter a maintenance work order
    • Check work order for special instructions
    • Remove print die from previous order (if necessary) and return to rack
    • See work order for print die #. Retrieve print plates from die rack
    • Verify Julian date & work order # on print die. Change numbers or apply numbers if necessary.
    • Roll cylinder to mounting positions by pressing Register button
    • Mount print die(s) to cylinder using rubber pull bands. If no print die required and sheet width is less than 28”. - Attach pull bands to print cylinder & ensure that if ink is being used; pull bands to print on trim (location of pull bands determined by
    • Location of pull bands determined by sheet length: a) take measurements from inside wall on operators side of die cutter to first blade on steel die. Use this measurement to set Operator side pull band. Refer to setup sheet; b) take measurement from insid
    • Set pull rolls (All printers): a) take measurements from inside wall on operators side of diecutter to first blade on steeldie. Use this measurement to set Operator side pull roll. Refer to setup sheet. B) Take measurement from inside wall on drive side o
    • Ensure steel die is secured and zeroded
    • Put "lock out " key back in machine and ensure all other keys are returned
    • Close machine & lock all sections
    • Set all pressures: -Feed roll, -All pull rolls, -Impression rolls, -Ink roll (anilox)
    • Open up beater section
    • Set pull roll soon outside diecutter as per size of steel die; If sheet has to be scored; use pull rolls as score heads
    • Close beater section
    • Put "lock out " key back in machine
    • Start up beater section & stacker belts
    • Adjust top and bottom beater belts and stacker belts as per steel die
    • Set seporator rolls for two up + orders
    • Set counter for bundling as for work order
    • Check and ensure quatity of colors on sheet during set up process against sample or color swatch
    • Run out sheet, aligning print, and steel die. Make adjustments if necessary.
    • Re-set counter
    • Readjust beater belts and stacker belts if necessary.
    • May need to make adjustments to perssure on impression rolls, ink rolls and steel die.
    • Will need to adjust delivery end when using scissor lift
    • Adjust finger interrupter and catch plate.
    • Visually inspect and measure sample sheets during production run and record appliable quality check information in computer.
    • Adjust speed of machine ( which entails adjusting speed on beater section, stacker section and machine.
    • Clear any jam ups (adhering to lock out procedures).
    • Enter production in computer reconciling fed and non-fed sheets
    • and enter correct waste reason
    • Ensure machine is washed up and shut down at the end of day ( if last shift)
    • Enter QIR for any non conforming sheets
    • Lower security leg at end of shift
    • Replace diecut blankets when necessary (show how & when to change)
    • Replace Doctor Blades when necessary (show how & when to change)
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Enter machine issues in work order system
  • Ward FEED
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Take pressure off steel die
    • Zero up machine. To do this aligne th two marks on the dial indicator.
    • Open up all section.
    • Remove "lock out" key.
    • Change/wash up inks in machine as determined by work order.
    • Clean printing plate with soap and water.
    • Replace die on rack.
    • Check work order for special instructions.
    • Set back stop use 3 sheets or so.
    • Set fingers - Height adjustment depending on flute & caliper (as per work order)
    • Set gate. Take measurement inside wall of die cylinder operator side to first blade on steel die. Use this measurement to set gate less 3/8".
    • Measure length & width of corrugator sheet to verify correct size (See work order)
    • Visually inspect corrugator sheet to verify it conforms to work order specifications. - Color of liner (brown/white), - Flute, - waxing, - re-enforcing tape (measure), - flap sizes (measure), - sizes (measure)
    • Position stock in hopper. - Make sure outside liner is face down in hopper (unless specified by operator), - Sheets waxed on one side - see work order for waxed inside or outside., - waxed inside; face up in hopper, - waxed outside; face down in hopper
    • Turn on ink pump
    • Turn on ink switches on panel
    • Turn on air pressure for doctor blades.
    • Put hoses in ink buckets.
    • Ensure that ink is flowing through machine properly & that ink pumps functioning correctly.
    • Put "lock out" key in place.
    • Close machine after set-up to commence production.
    • Assist operator in aligning print die/and or steel die as part of set-up.
    • Assist operator with other assigned duties
    • Cut straps and remove dunnage
    • Ensure you communicate with forklift operator to keep conveyer full
    • During production run ensure board being feed in machine is good quality.
    • Straighten up or bend board as for operators request
    • Clear any jam ups in feed end (Adhere to lock out procedures).
    • Ensure ink levels are ok if not report to operator
    • Assist operator with any machine jam ups
    • Report any machine issues to operator / enter in work order system
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets.
    • Participate in crew level replacing of doctor blades.
  • Ward TAKE OFF
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Remove "lock out" key.
    • Check work order for any special instructions.
    • Remove steel die from previous order and return to die rack.
    • See new work order for steel die # and retrieve from die rack (verify lead edge).
    • Release brake on cylinder.
    • Release pressure from steel die blankets
    • Install steel die.
    • Align steel die to proper position on cylinder; see setup sheet or ask operator.
    • Apply pressure to steel die against blankets.
    • Check work order for measurement of gate at delivery end by sheet width on spec.
    • Adjust gate accordingly.
    • Put "lock out" key back in place.
    • Set up strapper & conveyor.
    • Have correct style and quantity of sheets and binders on hand
    • Set up stacking box to corect size of load
    • Print load tags from PDF screen on Amtech
    • Assist operator with other assigned duties
    • Ensure binders are used if required.
    • Ensure proper ID tags are used on load. Check ID tag information against work order.
    • Stack cartons as per work order, as instructed by operator, or as requested by shipper.
    • Assist operator with delivery end jam ups.
    • Do random visual quality checks and report any non-conformance to operator
    • Keep area around machine and work area clean.
    • Replace plastic strapping if needed.
    • Re-feed strapper if breaks occur.
    • Remove all conveyors & strappers.
    • Lift safety support legs; then lock in place.
    • Lower stacker to comfortable height.
    • Remove both backstop plates.
    • Remove catch plate.
    • Reverse air lines on drive side.
    • Lower stacker to floor.
    • Install center guide.
    • Turn on power to scissors lift.
    • Raise scissors lift.
    • Remove 2 pieces of plywood from scissors lift.
    • Roll out remainder of plywood.
    • Remove remaining plywood.
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Participate in crew level replacing of rotary blankets.
    • Participate in crew level replacing of doctor blades.
    • Report any machine issues to operator. enter work order in Amtech
  • 45 Operator Post
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Turn on main
    • Turn on Secondary
    • Turn on Air
    • Sign on to Amtech/Plant Data Entry(computer)
    • Show how an order is entered in the system
    • Show how to navigate the PDE screen
    • Show where to find WHIMS sheets on company intranet
    • Show how to enter a quality complaint(QIR)
    • Show how to entery maintenance work order
    • Check work order for special instructions
    • Postion carriers in first section
    • Set rails, front fold hooks, back fold hooks, holddowns, shoes and brushes (1st section)
    • Jog carton through first section (ensure everything folds and holds down)
    • Postion carriers in section two
    • Set rails, front fold hooks, back fold hooks, holddowns, shoes, brushes and woods
    • Set rails, holddowns, 6 corner belt & sword (If needed) in section 3
    • Set gluers to correct position and set glue screen and understand glue system
    • Set folding swords in section 4 and adjust folding belts
    • Set tunnel (If needed)
    • Set carriers in 5th section
    • Set roller and stacker (Spanker if needed)
    • Put "lock out" key in place and jog carton
    • During production run ensure carton folds correctly on scores, glue is correct, print is good
    • Clear any jam ups (Adhere to "lock out procedures)
    • Enter finished quantity in Amtech and reconsile waste
    • Fill out machine setting sheets for spec when order is complete
    • Shut down opposite Module 3
    • Clean up work area
    • Participate in crew level maintenance of cleaning/replacing of parts.
    • Enter maintenance issues in workorder system
  • 45 Feed Post
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Remove "lock out" key.
    • Check work order for special instructions.
    • Line up carton with centre carrier
    • Set feed gates
    • Set feed belts (Adjust if needed when first section complete)
    • Set Fingers
    • Assist operator on drive side for rest of set up
    • Assist operator with any other assigned duties
    • During production ensure board being feed in machine is good quality.
    • Clear any jam ups in feed end and folding section (Adhere to "lock out).
    • Keep conveyor full and notify forklift driver when getting low
    • When doing change overs form feed to take off ensure feed end is full and doesn't run out
    • Participate in crew level maintenance of cleaning/replacing of cleaning/replacing parts.
    • Report any maintanence issues to operator and enter in work order system
  • 45 Take Off Post
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Remove "lock out" key.
    • Check work order for special instructions.
    • Line up carton with centre carrier
    • Set feed gates
    • Set feed belts (Adjust if needed when first section complete)
    • Set Fingers
    • Assist operator on drive side for rest of set up
    • Assist operator with any other assigned duties
    • During production ensure board being feed in machine is good quality.
    • Clear any jam ups in feed end and folding section (Adhere to "lock out).
    • Keep conveyor full and notify forklift driver when getting low
    • When doing change overs form feed to take off ensure feed end is full and doesn't run out
    • Participate in crew level maintenance of cleaning/replacing of cleaning/replacing parts.
    • Report any maintanence issues to operator and enter in work order system
  • Transfer Car / Unitizer / Shrink Wrapper
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Understand procedures for Confined Space
    • Review all risks associated with transfer car / wrapper / uniitizer
    • Ensure a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Check rollers in manual mode
    • Switch to auto mode
    • To use in manual mode for beer: Switch to manual mode, Use joystick to move forward and back, Use joy stick to move direction of rollers, Line up marks on rollers with conveyer
    • Turn on and off computer. Make sure correct warehouse is selected
    • Understand the fundamentals of PDE
    • Use scanner to scan loads
    • Use transfer car to remove loads away from converting machines and bring to unitizer / shrink wrapper
    • Check special instructions on work order. (ie. Top sheets, plywood tops etc.).
    • Change rolls on shrink wrapper / unitizer.
    • Adjust shrink wrapper / unitizer if necessary.
    • Pre-wrap 1 doz brewery (if necessary).
    • Maximize the utilization of equipment by operating the machinery at available capacity and speed.
    • Keep area clean and tidy; adhering to 5S procedures.
    • Adhere to production schedule, making recommendations for optimizing the schedule to meet cost, quality and service goals.
    • Ensure all loads are scanned
    • Turn off power
  • Baler/Hogger Operator
    • Read and understand general safety procedures for Plant
    • Read and understand lock-out procedures located at workstation
    • Locate & understand the “A type” risks on machine posted at workstation
    • Review all risks associated with machine
    • Read and understand procedures for reporting an injury
    • Read and understand procedures for reporting Hazard Reporting
    • Training on basic functions on all buttons and switches on machine
    • Maintain a clean safe workspace
    • Read and understand 5S Procedures located at workstation
    • Check dust bags every day empty when full. Empty Tuesday and Thursday regardless
    • Locate and turn on electrical power for baler, hogger and cyclone. Make sure green light is on cyclone
    • Remove scrap from converting machines. Bring to baler room to hog and tie.
    • Insert scrap into hogger.
    • Sweep scrap up hogger chute.
    • Tie bales when needed with steel bale wire (when red light is on).
    • Ensure proper pressure on scrap bales. -Use large allen key. -pressure valves at rear of baler.
    • Use water when machines are running heads and enviro shield coatings
    • Inform forklift operator when bales are ready to be removed
    • Remove scrap from inside baler & hogger. - 5S and guard removal (lock out).
    • Ensure scrap is coming down baler chute (glass window).
    • Separate scrap sheets from all machines; putting the stock that can be used for binders for ward and flexo's in assigned area.
    • Report to supervisor when jam ups occur inside cyclone or when scrap is not coming down baler chute.
    • Keep warehouse and receiving area swept and clean
    • Bang out filters on cyclone. Turn button to continuous clean. 7-8 bangs
    • Ensure baler, hogger and cyclone are shut down if last shift for the day.
    • Ensure water is turned off.
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