Industrial Maintenance Mechanic
Hybrid-based
ONET: 49-9041.00
4
Years
70
Skills
590h
Related instructions
7700h
On-the-job training
Classroom instruction topics
- Safety Awareness Program
- Quality Assurance
- Production and Process
- Maintenance Awareness
- Welding for Maintenance
- Equipment & Operations
- General Maintenence
- Qure Apprentice Orientation
- Qure Internal Policies and Procedures
On-the-job training
- Insuring Shop Safety
- Demonstrate familiarity with the operating manual and safety instructions for commonly used power tools, applicable OSHA industrial shop safety requirements and compliance with company safety practices and procedures.
- Demonstrate understanding of built-in safety devices such as interlocks and limit switches on commonly used power tools.
- Demonstrate proper use of personal protection devices such as safety glasses, hard hats, safety shoes and hearing protection.
- Insuring that power tools are secured properly before start-up
- Checking safety devices (covers, guards, limit switches, etc) are in place and functioning properly prior to operating machine
- Observing safe and proper environmental handling of stock materials and fluids such as coolants
- Maintaining clean, neat and safe work area
- Demonstrate knowledge and proper application of hazardous energy lockout/tag out procedures
- Hazardous waste disposal procedures
- Familiarization with firefighting equipment and techniques
- Support Equipment
- Air Compressors
- Vacuum Pumps
- Chillers
- Lifts
- Fans
- Equipment Operation and General Troubleshooting
- Press
- Personnel lifts and forklifts
- General Maintenance and Familiarization
- Proper use of hand tools.
- Proper use of power tools.
- Selecting the correct fastener
- Proper selection and use of torque wrenches
- Precision Measuring tools: Micrometers, calipers, and indicators.
- Machine Shop tools (Drill press, lathe, metal shear, band saw, grinders).
- Motors
- AMPS
- Grounding
- Vibration
- Brushes/DC
- Heat
- Lubrication
- Lubricant types/ISO standards
- Basic Machine Lubrication techniques
- Lubrication systems (pumps, filters, breathers, controls)
- Lubrication tools
- Industrial Electricity
- Single Phase/3-phse 480v/240v 3-phase
- Grounding
- Transformers
- Disconnects/LOTO/Arc Flash.
- Maintenance of Machinery
- Basic Equipment Troubleshooting and Root Cause Analysis (RCA) techniques.
- Precision Assembly Concepts - A. Machine component assembly tolerances, B. Rotating equipment alignment, C. Precision balancing
- Sprockets and chains - A. Roller chain drives, B. Conveyor chains and sprockets, C. Material conveyors
- Belt Drives - A. V-belt drives, B. Flat belt drives
- Bearing, seals and gasketing
- Couplings and Alignment - A. Gear couplings, B. Chain couplings, C. Rubber couplings
- Gear Reducers
- Pumps
- Fans and Blowers - A. Low pressure, B. High pressure
- Filters
- Air compressors
- Plumbing - A. Pipe, B. Hose, C. Copper, D. Plastic
- Rigging
- Lead screws, ball screws, gib adjustments and tolerances.
- Mechanical drawings - A. Dimensioning, B. Tolerances, C. Surface Finish, D. Geometric Dimensioning and Tolerancing, E. Welding Symbols
- Welding
- Arc - A. Theory, B. Machine set up, C. Safety, D. Fire Prevention, E. Pipe, F. Plate
- Acetylene - A. Theory, B. Welding, C. Brazing, D. Hard facing, E. Safety, F. Equipment set up, G. Fire Prevention
- Cutting and Fitting - A. Theory, B. Cutting, C. Scarfing, D. Equipment set up, E. Fire Prevention, F. Safety
- Hydraulics and Pneumatics
- Compressors - A. Reciprocating, B. Screw
- Air Reducers/Expanders
- Air Driers
- Air Motors
- Vacuum Pumps - A. Reciprocating, B. Liquid ring
- Pneumatic cylinders
- Filters, regulators, and lubricators
- Solenoid-operated valves
- Manual valves
- Flow control valves
- Check valves
- Correctly interpret hydraulic control system schematics
- Correctly interpret pneumatic control system schematics
- Correctly troubleshoot common hydraulic system problems
- Valves/solenoid-master-slave
- Press Operations
- General Operations
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