Industrial Manufacturing Technician - Laser

Hybrid-based
ONET: 17-3029.09

1

Years

43

Skills

3000h

On-the-job training
On-the-job training
  • Protect self and others from accidents and injuries
    • Follow industry-specific safety procedures around electricity, machines, equipment & manufacturing processes.
    • Minimize potential hazards.
    • Demonstrate awareness of first aid, CPR, and blood borne pathogens and Lock Out/Tag Out procedures and remain current with all company mandated training requirements.
    • Obtain forklift license and demonstrate the ability to operate a vehicle safely while carrying a raw sheet of material, loading material in storage towers, laser skeletons, unload tables, fixtures and part/scrap containers.
  • Operate production equipment
    • Work according to production schedules to meet job specifications.
    • Operate laser and automation equipment safely and efficiently.
    • Monitor and inspect products and processes per Amada part scanning, JIS and IIDCS sheets.
    • Monitor and adjust laser cut equipment during operations as needed.
    • Maintain and load material in the load tower and stage parts for upcoming jobs per the production schedule.
    • Start up and shut down computers, chillers, generators, automation, Lasers and dust collector equipment properly.
    • Assemble and disassemble the laser cutting head to inspect and replace cutting head consumables such as protective screens, sensors, cables and bottom torch assemblies.
    • Perform and adjust nozzle alignments for each laser to ensure a quality cut.
    • Follow the job sheets to obtain accurate information for gas type, material, technology information and/or fixtures to meet part specifications.
    • Understand and perform accurate adjustments of gas, power, focus speed and pierce time for the most optimum and quality cut part.
    • Understand the software applications used, minor modifications to programs and how all software applications work together and separately.
  • Produce quality product
    • Verify product quality following quality IIDCS work instructions and Amada part scans.
    • Report and document results using applicable IIDCS procedures and export all part scans from the Amada to appropriate locations.
    • Understand cost of quality and PPM goals and manufacturing processes and their effect on part quality.
    • Apply quality training to job duties and work processes.
    • Modify cut conditions and nozzle alignment to achieve a good cut quality without burrs, scratches, lead-in /lead out cuts.
    • Measure thickness of raw material or drawn parts when loading into the tower or tables and examine material for rust, delamination or other defects before loading. Contact Quality, Supervisors and Purchasing if a defect is found.Contact Quality, Supervisors and Purchasing if a defect is found.
    • Label and identify all full and partial bundles of material and parts to ensure use of the correct material per part print, keep steel and part racks organized to prevent damage to material, parts and lost identification.
  • Measure and inspect work using mechanical tools and testing equipment.
    • Measure and visually inspect materials, products or parts, and finished goods accurately in accordance with job specifications.
    • Apply math to measuring and inspection of work.
  • Demonstrate knowledge of routine equipment maintenance.
    • Inspect equipment.
    • Demonstrate mechanical problem solving abilities.
    • Apply preventative maintenance practices effectively.
    • Assist and communicate with maintenance, Laser Tech Engineer and Supervisors on equipment malfunctions.
    • Understand Lock Out/Tag Out procedures for each piece of production equipment.
  • Demonstrate knowledge of inventory and material processes.
    • Demonstrate awareness of employer's process for materials management.
    • Demonstrate awareness of employer's process flow.
  • Demonstrate knowledge of trends and the current state of the business.
    • Apply basic business terms to manufacturing related work processes.
    • Explain and identify competition and potential opportunities.
    • Participate in company leadership briefings.
    • Relate the occupation and its responsibilities to keeping jobs in Wisconsin.
  • Demonstrate continuous improvement.
    • Demonstrate knowledge of business motives and strategies for continuous improvement.
    • Participate in continuous improvement.
    • Apply root cause analysis to continuous improvement of manufacturing work processes.
    • Participate in cross-training opportunities.
  • Set-up, inspect and adjust production equipment.
    • Set up production equipment to meet production goals and specifications.
    • Inspect production equipment and surrounding work area to optimize safety, quality and production goals.
    • Adjust production equipment to meet and maintain production specifications or suggest alternative work centers that may be better suited to produce the product.
  • Local Optional Work Processes
  • Paid Related Instruction
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