Imperial Die Casting

On-the-job Training

• Troubleshoot difficult machining problems and assist other setup personnel in solving problems. Participate in root-cause analyses
• Sample new tools
• Define by analysis and experimentation the optimum setup of new and existing jobs including: speeds and feeds, tool geometry ergonomics and workcell layout, optimimal toolpath,coolant flow and direction,part packaging , errorproofing, tool life managemen
• Produce detailed documentation of processes. Verify that documented processes are statistically capable
• Use micrometers and other types of gaging
• Initiate reviews of existing processes and search for and implement continuing improvements
• Secondary: Train various machining personnel on basic principles of machining, equipment setup, troubleshooting, use of setup sheets, and quality systems procedures
• Assist Tooling Engineer in making design decisions on new jobs, including machine selection, part orientation, fixturing points, clamping strategy, tools required to achieve finishes and tolerances, etc.
• "B" Classification - Load/unload parts from machine as instructed by supervisor
• "B" Classification - Use of standard gages, including the following: dial calipers, depth gages, plug gages and special gages after instruction has been provided
• "B" Classification - Possesses a working knowledge of quality requirements that pertain to the parts being machined and the operations being performed
• "B" Classification - Changes cutting tools, drills, taps, end mills, etc., with minimal assistance from set up personnel
• "B" Classification - Able to perform machine adjustments with set up or supervisors’ instructions
• "B" Classification - Able to recognize and report quality problems to supervisor
• "B" Classification - Capable of sharpening certain cutting tools with set up persons assistance
• "A" Classification - Able to perform all functions of class "B" operator
• "A" Classification - Capable of reading and interpreting part prints without assistance
• "A" Classification - Capable of training new operators as required
• "A" Classification - Capable of setting up any job on machines that he/she has had prior training or operated in the past
• "A" Classification - Be thoroughly familiar with ISO 9002 machining documents and procedures as required
• "A" Classification - Able to perform supervisory functions with assistance from management
• "A" Classification - Adjust all cutting tools to comply with part print specification
• "A" Classification - Possesses a working knowledge of all CNC controls located in secondary department
• Machining Set Up Operator - Able to perform all functions of class "B" and class "A" operator in addition to:
• Machining Set Up Operator - Able to train new operators
• Machining Set Up Operator - Responsible for maintaining fixtures and tools safe and operational
• Machining Set Up Operator - Must be willing to attend classes or training seminars pertaining to this position
• Machining Set Up Operator - Monitors the cutting tool inventories of the machining department and provides detailed information to purchasing when reordering
• Machining Set Up Operator - Sharpens cutting tools as required
• Machining Set Up Operator - Responsible for keeping fixture and tool storage clean and orderly