Industrial Electrician
Competency-based
ONET: 47-2111.00
90
Skills
1080h
Related instructions
Classroom instruction topics
- Security and Alarms
- Advanced Programmable Controls
- Smaw Fillet/OFC/PAC/CAC
- College Orientation OR Orientation to Student Success
- NCCER Core Exam
- Work Place Skills
- CO-OP
- Smart House Wiring
- Microcomputer Applications
- English Composition I
- Humanities/Fine Arts Elective
- General Psychology
- Fundamentals of Oral Communications OR Public Speaking
- Apprenticeship On-Boarding
- Wiring Methods
- DC Fundamentals
- AC Fundamentals
- AC/DC Motors
- Residential Wiring I
- Electronics for Electricians
- Residential Wiring II
- Motor Controls I
- Commercial/Industrial Wiring I
- Introduction to Programmable Logic
- Commercial/Industrial Wiring II
- Motor Controls II
- Intermediate College Algebra
- Physical Science
On-the-job training
- Job Function 1: Practice appropriate, professional behavior.
- Interacts professionally and respectfully w/supervisors and coworkers.
- Uses appropriate strategies and solutions for dealing with conflicts and differences to maintain a smooth workflow.
- Accepts criticism and attempts to learn from mistakes.
- Takes responsibility for accomplishing work goals within accepted timeframes.
- Persist at a task until completion, despite interruptions, obstacles, or setbacks.
- Fulfills obligations, completes assignments, and meets deadlines.
- Complies with organizational rules, policies, and procedures.
- Displays a willingness to learn and apply new knowledge and skills.
- Seeks feedback, and modify behavior for improvement.
- Job Function 2: Operates in the workplace in a safe and effective manner (Safety).
- Adheres to safety, health, and environmental rules and regulations.
- Performs machine operation, including start-up emergency, and normal shutdown and manual functions to effectively and safely meets production and maintenance requirements (w/operator present).
- Monitors machine operation and verifies that performance meets production requirements.
- Locates, interprets, and stores machine operation and maintenance documentation.
- Performs planned and unscheduled machine maintenance procedures in accordance with a company-approved maintenance plan.
- Job Function 3: Performs preventative maintenance
- Checks motor voltages, amperage, power supply voltages and limit switch condition.
- Checks contractor contact conditions.
- Cleans and replaces as necessary.
- Monitors electric motor bearing vibration and temperature and power distribution systems.
- Creates a work order, signs out needed parts and records repair or preventative maintenance hours utilizing the SAP work order system.
- Demonstrates accurate use of the SAP work order system - creates a work order, signs out the parts needed and record their hours spent on the repair, preventive maintenance.
- Job Function 4: Monitors, troubleshoots, and repairs electrical systems
- Adheres to electrical power and control systems safety rules for electrical power and control systems.
- Interprets electrical control and power schematics to ensures the operation of the components and system.
- Adjusts limit switches and electronic sensors.
- Measures voltage, current and resistance in an electrical circuit to verify system operation and power levels.
- Selects, installs, and test fuses and circuit breakers.
- Installs and test DC electric motors in a manual control circuit.
- Installs and test AC electric motors in a manual control circuit.
- Installs and test electrical relay control components and circuits.
- Installs and test electro-fluid power components and circuits.
- Test and repairs machine electrical ground.
- Troubleshoots an electrical motor relay control circuit.
- Troubleshoots a solenoid-operated fluid power relay control circuit.
- Replaces electrical control wiring using terminal attachment.
- Replaces electrical control wiring using solder attachment.
- Installs, examines, repairs, and replaces transformers.
- Job Function 5: Monitors, troubleshoots, installs, and repairs basic mechanical systems
- Adheres to mechanical power transmission safety rules.
- Diagnoses and repairs mechanical problems with plant and machine systems.
- Uses dimensional measurement tools properly to inspect dimensions of shafts and other components.
- Safely examines, troubleshoots, and repairs power transmission.
- Inspects used parts to determine changes in dimensional requirements, using rules, calipers, micrometers, and other measuring instruments.
- Aligns and adjusts gear drives.
- Install special functional and structural parts in devices using hand tools.
- Reads and interprets technical drawings of parts and assemblies with tolerances and basic Geometric Dimensioning and Tolerancing (GD&T).
- Repairs and maintains machinery and mechanical equipment such as engines, motors, pneumatic tools, conveyor systems and production systems, in accordance with diagrams, blueprints, sketches, operation manuals, and manufacturer's specifications.
- Repairs or replaces defective parts, using hand tools and power tools.
- Starts devices to test performance.
- Verifies mechanical and electro-mechanical safety of plant and machine systems.
- Selects and uses troubleshooting methodologies to find malfunctions in machine systems to return the system to reliable, productive use in the shortest time possible.
- Adheres to mechanical power transmission safety rules.
- Job Function 6: Monitors, troubleshoots, installs, and repairs electronic and process control systems
- Connects and test a DC power supply to ensure proper operation.
- Adheres to safety, health, and environmental rules and regulations for electronic power and control systems.
- Installs and test solid-state AC and DC discrete and analog relays.
- Installs and test analog electronic sensors and signal conditioning equipment.
- Adjusts and repairs AC drive to control motor speed and torque.
- Transfers programs to programmable controller using a PC.
- Creates a basic Programmable Logic Controller (PLC) ladder-style program using internal and external contacts, timers, counters, non-retentive
- Output coils, internal coils, subroutines, conditional commands and math commands.
- Installs and test basic PLC components that use a ladder logic program to interface to a hardware component.
- Performs basic troubleshooting of PLC and controlled components.
- Job Function 7: Monitors, troubleshoots, installs, and repairs basic hydraulic systems
- Adheres to fluid power systems safety rules while understanding safety, health, and environmental rules and regulations.
- Interprets basic fluid power schematics and identifies schematic symbols, process flow and operation of the components and systems.
- Starts up and shut down a hydraulic system and adjust system pressure using a fixed displacement pump.
- Adjust hydraulic actuator speed using a flow control valve.
- Services a hydraulic filter to maximize hydraulic fluid cleanliness.
- Adds, changes and properly disposes of waste hydraulic fluid.
- Installs hydraulic conductors.
- Installs and test components in a basic hydraulic circuit.
- Troubleshoots a basic hydraulic circuit or rotary actuator circuit.
- Job Function 8: Monitors, troubleshoots, installs, and repairs basic pneumatic systems
- Adheres to fluid power systems safety rules.
- Adjusts pneumatic system branch and actuator speed operating pressure using a regulator.
- Services a pneumatic filter through inspection, drainage, and changes.
- Services a pneumatic lubricator through inspection, fills, and adjustments.
- Installs, fills, and adjust pneumatic conductors.
- Starts up and shuts down a reciprocating air compressor and adjusts operating pressure.
- Installs and test the operation of components in a basic pneumatic linear or rotary circuit given a schematic.
- Installs and test components in a pneumatic circuit that uses vacuum generators given a schematic.
- Troubleshoots a basic pneumatic circuit.
- Job Function 9: Performs maintenance welding to manufacture or repair parts, equipment, and other materials
- Adheres to safety, health, and environmental rules and regulations for welding.
- Uses an acetylene torch properly while using appropriate safety equipment and precautions to cut steel parts.
- Performs basic welding and achieves necessary strength, resilience, shape, and size requirements.
- Prepares parts to be welded including degreasing, cleaning, grinding and inspecting.
- Uses Shielded Metal Arc Welding (SMAW) Welder to make basic welds on flat stock.
- Uses Gas Metal Arc Welding (GMAW) Welder to make basic welds on flat stock.
- Inspects welds for integrity and functionality.
- Uses plasma cutter to cut flat stock.
- Job Function 10: Installs, removes, repairs, and replaces piping systems
- Adheres to safety, health and environmental rules and regulations for piping systems.
- Interprets basic piping schematics including specifications and fittings.
- Identifies and selects correct piping materials.
- Accurately measures, cuts, and prepares piping for installation.
- Installs and test piping systems.
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Made in the USA.