Mechatronics Technician - 2014CB-Baker
Competency-based
ONET: 49-2094.00
741
Skills
3288h
Related instructions
Classroom instruction topics
- Technical Math
- Electrical Technology
- Power Transmission
- Blueprint Reading
- Integrated Systems
- Basic Gauges and Measurements
- Welding
- Machining Theory and Methods
- Hydraulics
- Pneumatics
- Industrial Safety Hoists and Cranes Practicum
- MIG Welding
- Mechanical Drives 1 and 2
- TIG Welding
- Circuits
- Electro-Hydraulics 1 and 2
- Electronics Math
- Industrial Controls
- Basic Electricity/Electronics
- General Preventative/Predictive Maintenance
- Electrical Schematics/ Std.
- Industrial Electricity
- Intro to Algebra
- Programmable Logic Controllers
- Control Systems
- Pre-calculus
- Electrical Troubleshooting
- Intro to PLC's
- English 101
- Advanced Programmable Logic Controller Application
- Advanced PLC's
- National Electrical Code
- Introduction to Gas/Arc/MIG/TIG Welding
- Controls & Mechatronics
- Shop Floor Networking
- Mechanical Power Trans.
- Oral Communications
- Human Relations
- Technical Electricity
- English 102
- Intro to Digital Logic
- Digital Logic Circuits
- Materials Quality and Project Management
- Introduction to Robotics
- Industrial Electronics
- Advanced Technical Math
- Manufacturing Processes and Economics
- Capstone Prep Seminar
- Capstone
On-the-job training
- IS-1 Explain the concepts and the variations of the mechatronic model for systems integration
- Explain the defining of application processes for the Systems Integrations of a manufacturing system
- Classify the model of Controls Architecture which determines the functions of the application devices and communication for a manufacturing process
- Relate the Scope of Control to the Controls Architecture for the controller requirements and the interrelationship of the devices
- Describe the System Configuration hardware model for the power, controls, interfacing, and communications
- IS-2 Describe the primary system and their associated systems that transmit and controls forms of energy for the movement of machinery or process
- Describe the electrical primary system that produces work by transmitting and controlling the flow of electricity through conductors (wires) as alternating current (AC) or direct current (DC) is used to produce the required power
- Describe the electrical primary system in which electricity is monitored and controlled to send and/or receive information, to produce or consume data, control circuits, or perform other work
- Differentiate in electronic circuits the characteristics of analog or digital electrical signals
- Describe the fluid power primary system that produces work by transmitting fluid (gas or liquid) under pressure through pipework, valves, and actuators
- Differentiate a pneumatic system is a fluid power system that transmits power using a gas (air) and a hydraulic system is a fluid power system that transmits power using a liquid (typically oil)
- Describe the mechanical primary system in which power is transmitted through gears, belts, chains, shafts, couplings, and linkages
- IS-3 Describe the functions of control signal and data in the interface of machinery or process
- Describe the informational primary system that monitors operations, displays quantities (values), and indicates the status of machines and processes
- Describe the interfacing in a machine or process that allows primary systems to work and/or communicate with other parts of primary systems to work together in a cohesive system
- IS-4 Identify and explain the principles used in controls, operator panels, computers, and networks in a mechatronic system
- Display and identify the key signals in the interface setup with the peripheral equipment on the robotic application
- Construct a simple programmable controller program; download, and execute
- Construct a simple Human Machine Interface program; download and execute
- IS-5 Perform rudimentary troubleshooting on the interrelationship of control signals to the electromechanical/fluidic systems in a mechatronic system
- Identify and label the mechanical devices and sensors on the FMS-200 mechatronic system based on the notation used in the application
- Relate the interface addresses on the controller to the mechanical devices and sensors on the FMS-200 mechatronic system
- Observe sequence of operations and correlate to process documentation
- Perform trouble shooting observations to determine the fault on the FMS-200 mechatronic system
- Communications Outcomes and Objectives
- C-1 Identify and define problems using appropriate reading, observation, and other information gathering techniques
- C-2 Analyze causes by observing patterns and sequences
- C-3 Collect, process, interpret, and evaluate information
- C-4 Determine and weight appropriate, explicit evaluative criteria
- C-5 Generate feasible solutions
- C-6 Implement solutions and evaluate outcomes
- C-7 Use lateral thinking strategies to generate ideas
- C-8 Evaluate the credibility and applicability of ideas
- C-9 Learn strategies for reading, writing, speaking, and listening
- C-10 Prepare short written reports
- C-11 Deliver an oral presentation
- C-12 Explain the four (4) stages of team dynamics
- C-13 Read for and locate information and integrate that information into written communications
- C-14 Demonstrate how to use a word processor and PowerPoint software to produce workplace-appropriate communication
- C-15 Demonstrate use of email and report conventions in workplace communication
- C-16 Produce written communication that is appropriate in terms of tone, style, vocabulary, grammar, and vocabulary
- BP-1 Read and apply part-, group- and total drawings and demonstrate the ability to read blueprint
- Describe the function of a print
- Describe two (2) methods of creating a technical drawing.
- Describe the function of two (2) methods used to draw an object and give an advantage of each
- Describe the three principal dimensions of an object
- Explain how views are arranged in a multiview drawing
- Describe a method used to visualize the views of an object based on third-angle projection
- Define the alphabet of lines
- Describe the function of three (3) line types used in a multiview drawing: object, hidden, and center
- Describe the function of line precedence
- BP-2 Demonstrate an ability to sketch.
- Describe how to sketch horizontal and vertical lines
- Describe how to sketch curved lines and circles
- Describe how to sketch irregular shapes
- Explain how views are arranged in a multiview drawing
- Describe a method used to visualize the views of an object based on third-angle projection
- Define the alphabet of lines
- Describe the function of three line types used in a multiview drawing: object, hidden, and center
- Describe the function of line precedence
- BP-3 Read a blue print (mechanical w/basic GD&T)
- Define two (2) types of conventional tolerances and explain how they are shown on a drawing
- Define a maximum material condition
- Define a least material condition
- Explain how tolerance notes are used
- Define two (2) types of fits
- Define baseline dimensioning and give an advantage
- Define a feature
- Define a feature of size
- Define geometric dimensioning and tolerancing
- Define five (5) types of geometric features
- Define a datum and a datum feature and explain their importance
- Define a datum reference and give its symbol
- Describe how to place a datum feature symbol on a drawing
- Describe the functions of the three parts of a feature control frame
- Describe how to place a feature control frame on a part drawing
- Describe four (4) reasons why GD&T is used
- BP-4 Interpret engineering drawing measurement and dimensioning
- Describe how to choose the views for a multiview drawing
- Describe when to use 2-view or 1-view drawings
- Describe the function of a dimension on a print
- Describe how to dimension a linear surface and the location of a point
- Describe how circular features are dimensioned
- Describe how angular features are dimensioned
- Describe the six rules used to dimension multiview prints
- Describe the function of dual dimensioning
- Describe a method used to visualize the views of an object based on first- angle projection
- Describe the ISO symbols used with first-angle projection
- BP-5 Demonstrate how to read assembly drawings and fasteners
- Describe the function of a drawing scale
- Describe how to determine the appropriate drawing scale
- Describe the function of a sectional view
- Describe the function of a cutting plane and a cutting plane line
- Describe the function of section lines
- Describe eight (8) machining symbols used on prints
- Describe the function and dimensioning of (4) four hole types
- Describe the function of a threaded fastener and identify its three basic parts
- Describe the function of two types of threads: external and internal
- Describe the function of three (3) types of threaded representations
- Describe how to identify threaded fasteners
- Describe four (4) common thread forms
- List and describe two (2) types of assembly drawings
- Describe how to interpret an assembly drawing
- MT-1 Demonstrate safety practices when working with a hand tools, operating machine tools
- MT-2 Demonstrate machining measurement and gauging measurement tools
- Define dimensional measurement and explain its importance
- Describe two (2) systems of dimensional measurements: U.S. Customary System and the S.I. Metric System
- Describe the function and construction of a machinist's rule
- Describe how to use a metric machinist’s rule
- Define measurement accuracy and explain its importance
- Define resolution and explain its effect on accuracy
- Describe how to use a decimal-inch machinist’s rule
- Describe how to use a machinist’s rule with a common fraction-inch scale
- Describe the function and construction of a tape measure
- Describe how to use a tape measure to measure a length
- Describe four (4) sources of measurement error
- Describe how to convert measurement made in common fractions to decimal inches
- Describe how to convert between the U.S. Customary System and the S.I. Metric System
- Explain the function of a surface plate
- Explain the information on the name plate
- Understand the significance of surface plate color
- Define the two calibration tests
- Safety use and care for a surface plate
- Explain the purpose of gauge blocks
- Build a gauge block
- Wring gauge blocks
- List the common grades
- List the common gauge block materials
- Explain the advantage of sets with more blocks
- Explain how block tolerances affects accuracy
- Identify bore gauges and explain their purpose
- Distinguish between the types of bore gauges
- Identify the components of indicating bore gauges
- Identify different types of setting masters used with bore gauges
- Explain how to use a bore gauge
- Use a fixed size bore gauge
- Use an adjustable size bore gauge
- MT-3 Demonstrate use of manufacturing hand tools
- Describe the function and operation of a bench vise
- Describe seven (7) safety rules to follow when operating the bench vise
- Describe the function and operation of a hacksaw
- Describe the function and operation of a file
- Describe how to clean and store a file
- Describe how layout lines are created on round stock
- Describe how round stock is held securely in a vise
- MT-4 Demonstrate use of the manual lathe
- Describe the operation of a manual lathe
- Describe the six safety rules to follow before starting a lathe
- Describe the ten safety rules to follow during operation of the lathe
- Describe the function and operation of two (2) types of lathe chucks
- Describe two (2) common methods for mounting a tool in a lathe
- Describe two (2) functions of the facing operation
- MT-5 Demonstrate use of the manual milling machine
- Describe the operation of a mill
- Describe nine (9) safety rules that should be followed before starting a milling operation
- Describe ten (10) safety rules that should be followed before starting a milling operation
- Describe the function and operation of the micrometer collar
- Explain how backlash affects the accuracy of a mill
- Describe how to mount and align a work piece
- MT-6 Demonstrate use of machining/milling processes
- Describe a step and give four (4) applications
- List and describe two (2) methods used to locate the tool position when milling a step
- Describe a slot and give two (2) applications
- Define a pocket and give three (3) applications
- Describe a slot and give two (2) applications 8. Define a pocket and give three (3) applications
- MT-7 Demonstrate the turning operation (lathe)
- Describe three (3) methods used to set the spindle speed on a lathe
- Describe the function of three hand wheels used to feed the cutting tool
- Describe the operation of two types of micrometer collars
- Describe the function of two types of cuts performed on the lathe
- Describe two (2) methods of controlling the length of a horizontal cut
- Describe the operation of automatic feed and give an advantage
- Describe two (2) types of chamfer that can be created on the lathe
- Describe the function of three (3) types of groove tools
- Describe the function of two (2) types of threading tools
- Describe how to drill a hole on a lathe
- Describe the function and operation of a combined drill/countersink
- Describe two (2) factors that control the selection of a combination drill/countersink
- Describe the operation of two (2) types of micrometer collars
- Describe the function of two (2) types of cuts performed on the lathe
- MT-8 Demonstrate machining and the principles of grinding
- Define a grinding machine
- Describe the function and purpose of a grinding machine
- Identify some common products produced on a grinding machine
- Identify the major developments of the grinding machine throughout history
- Identify all the major components and systems of a surface grinder
- Describe the function and purpose of a grinder’s components and systems
- Relate the movement of a grinder’s components with the different axes of travel
- Explain how grinding machines are classified
- Identify the main types of grinding machines
- List some cutting variables associated with each type of grinder
- List some basic types of grinding operations
- Explain how abrasive grains cut
- Discuss the parts and dimensions of a grinding wheel
- Identify the basic shapes and profiles of grinding wheels
- MT-9 Demonstrate the use of the drill press
- Describe the purpose of performing layout work
- Describe the operation of a floor drill press
- Explain five (5) safety rules that should be followed before starting a drill press
- Explain the eight safety rules that should be followed during the operation Of the drill press
- Describe the operation of a twist drill
- Describe the function and operation of cutting fluid
- Describe the function and operation of reaming
- 8. Describe the function and operation of countersinking
- Describe the function and operation of counter boring
- Describe the function of tapping
- Describe the function and operation of chamfering
- MT-10 Demonstrate the band saw operation
- Define a manufacturing process
- Describe the functions of five (5) types of machine tools
- Describe the shape of four (4) metal stock shapes
- Describe the function of two (2) types of saws and give an application of each
- Describe the operation of a horizontal band saw
- Describe the operation of a vertical band saw
- Explain five (5) rules to follow to dress safety around machinery
- Identify the nine safety rules that should be followed before starting a band saw
- Explain the nine safety rules that should be followed during the operation of a band saw
- SA-1 Design, develop and create business graphics using Microsoft PowerPoint
- Create & Modify Presentations
- Insert Objects into Presentations
- Enhancing Presentations
- Integrate Word, Excel, Access, and PowerPoint
- SA-2 Demonstrate how to access and manipulate the Internet for business purposes
- SA-3 Demonstrate how to design, develop and manipulate Microsoft Excel spreadsheet and data base
- Build and Editing Worksheets
- Format a Worksheet
- Demonstrate how to build charts with Excel
- Integrate Word, Excel and, Access
- SA-4 Demonstrate how to setup and use Microsoft Word processing software for communications
- Demonstrate how to use basic Word and how to Edit Documents
- Demonstrate how to use basic Word Formatting Text and Paragraphs
- Demonstrate how to use basic Word Formatting Documents
- SA-5 Demonstrate how to setup and use with Access
- Using Access demonstrate Building & Using Access Tables
- Using Access demonstrate Building and Using Queries
- Using Access demonstrate how to Create & Use Forms
- Using Access demonstrate how to Create & Use Reports
- BEE-1 Safely work with electrically components
- Describe the importance of observing electric safety
- Describe the fundamental concepts of electricity
- Describe why electrical safety hazards occur
- Describe grounding
- Describe how different current levels affect the human body
- Describe the ways in which electric shock can be received
- List the steps that should be followed when treating an individual who receives an electric shock
- Describe the causes and the danger of burns caused by electricity
- Describe the various practices that should be followed to prevent electrical hazards
- Describe how various types of electrical devices are engineered to prevent electrical hazardous conditions from occurring
- BEE-2 Explain the basic concepts of electricity
- Describe the basic structure of the atom
- Explain the characteristics of insulators and conductors
- Describe how an atom becomes an ion
- Explain the process of current flow
- List the six sources of electricity and explain how they produce electrical pressure
- List the requirements of an electrical circuit
- Define voltage and give the letter for its unit of measure
- Define current and give the letter for it unit of measure
- Define resistance and give the symbol and letter for its unit of measure
- Define conductance and give the letter for its unit of measure
- Define power and give the letter for its unit of measure
- Describe the relationships of current, voltage and resistance
- Use Ohm's law equations to solve for electrical circuit values
- Perform numerical conversions using Metric Prefix method
- Explain the relationships between energy, work and power
- Use Watt's law equations to solve for electrical circuitry values
- Using both Ohm's law and Watt's law, select the proper equation to determine either the voltage, current, resistance or power values in a circuit when any two of the other values are known
- Define the following terms relating to an AC waveform Cycle, Alternation, Period, Peak Value (max.), Peak-to-Peak, Effective Value (RMS), Instantaneous Value, Frequency, Hertz, Cycles per Second
- State the difference between direct current and alternating current
- Describe the operation of an AC generator and identify when the voltage is minimum or maximum as the loop of wire rotates through the magnetic field
- Draw an AC sine wave and identify items A through G from the top objective
- Compute the effective (RMS), peak, peak-to-peak and average (Ave) values of voltages and currents for a sine wave
- Identify what type of AC voltage is listed on home appliances and what type of AC voltages are typically listed on schematic diagrams
- List the factors which determine the frequency produced by an AC generator
- Explain how AC current flows to and from the hot and neutral sockets of a home receptacle
- Given the number of AC cycles that occur during a given amount of time, calculate the period of one cycle
- Given a frequency, determine its time period in one second
- Perform Ohm's Law problems for a resistive circuit and AC volts applied
- Describe how RMS AC voltage values compare to DC voltage for heating and identify that it is used by Watt's Law formulas to calculate wattage values dissipated by resistors
- BEE-3 Interpret schematics, cross reference prints, trace circuits, interpret sequential function charts, line drawings and time charts
- Identify standardized symbols used in schematic diagrams that represent various electronic components
- Following schematic diagrams, assemble electronic circuits using the Squiggly Line Method
- Describe how to setup, connect, and operate a multimeter to measure voltages in a circuit
- Explain how to setup, connect, and operate a multimeter to measure current in a circuit
- Describe how to setup, connect and, operate a multimeter to measure the resistance of a component or a circuit
- Define an open condition, and explain how to use a meter to identify an open circuit or component
- Define an shorted condition, and explain how to use a meter to identify a shorted circuit or component
- Demonstrate how to use an ohmmeter to determine the operation of a component
- BEE-4 Demonstrate electrical measurement instruments, including digital and analog multimeters, clamp-on ammeters, megohmeters, and the oscilloscope.
- Identify standardized symbols used in schematic diagrams that represent various electronic components
- Following schematic diagrams, assemble electronic circuits using the Squiggly Line Method
- Describe how to setup, connect, and operate a multimeter to measure voltages in a circuit
- Explain how to setup, connect, and operate a multimeter to measure current in a circuit
- Describe how to setup, connect, and operate a multimeter to measure the resistance of a component or a circuit
- Define an open condition and explain how to use a meter to identify an open circuit or component
- Define a shorted condition and explain how to use a meter to identify a shorted circuit or component.
- Demonstrate how to use an ohmmeter to determine the operation of a component
- BEE-5 Demonstrate how to fabricate and verify DC
- Define the term series circuit with regard to physical and electrical description
- Solve series circuit problems by calculating the following parameters using Ohm's law and Watt's law: Total Resistance, Total Current, Total Voltage, Total Power
- Voltage drops, currents and power dissipated at individual resistors
- Explain the effects on the circuit parameters listed in objective 2 when an open develops
- Explain the effects on the circuit parameters listed in objective 2 when a shorted component develops
- Given the voltage value of the power sources used by a series circuit list the voltage that will be found across one of its resistor that is open, or that is shorted
- Describe how voltage and resistance values at individual resistors compare to the total voltage and total resistance values in a series circuit, based on ratios (or percentages)
- Determine voltages in reference to ground in a series circuit
- Indicate the voltage polarity across individual components in a DC series circuit
- Use a series circuit as a voltage divider
- BEE-6 Demonstrate how to fabricate and verify DC series-parallel circuits
- Define a parallel circuit
- Solve parallel circuit problems by calculating the following parameters: Total Resistance, Total Current, Total Voltage, Total Power, Total Conductance
- Voltage drops, resistance, currents, and power dissipated at individual resistors
- Explain the effects on the circuit parameters listed in step 1 when an open component develops
- Explain the effects on the circuit parameters listed in step 1 when a shorted component develops
- Determine how the current supplied by batteries can be increased by connecting several in parallel
- Explain the effects on the circuit parameters listed in step 1 when the resistor value in one of the parallel branches is changed
- Use the three standard formulas for finding equivalent resistance for two or more resistors in parallel
- Describe the technique required to measure the value of a resistor in one branch
- Describe how resistance affects current in a parallel branch
- Explain how total current and total resistance is affected by adding parallel branches
- Given the voltage, resistance or wattage values of loads connected in parallel, determine the maximum number of branches that can be connected to a power supply before a fuse is blown
- BEE-7 Identify and demonstrate the use of Control Circuits
- List the various names used for industrial control circuits that show its layout of components and wiring configurations
- Define the following terms:
- Give the terms use for the vertical and horizontal lines of a ladder diagram, and list abbreviations assigned to portions of the drawing when powered by 3-phase, single phase, and DC power sources
- Identify relay ladder diagram symbols that have been standardized by the NMTBA and the automobile industry, and describe how they operate in a circuit
- Identify the four fundamental elements of a ladder control circuit and describe the function of each one
- List the various types of common manual and automatic input devices used in ladder control circuits, and describe the function of each one
- List the various types of direct and indirect output devices used in a ladder logic circuits and describe their operation
- Identify ladder control circuits that perform various logic functions, and use truth tables that represent each type of logic circuit
- Ladder Logic Circuits
- Interpret the ladder diagrams required to perform the following operations:
- Design relay ladder diagrams to perform various operations based on the circuit requirements described
- Identify components that are either input or output devices on the rung of a ladder circuit
- Identify the parts of a ladder diagram and follow the rules that apply to their labeling scheme
- Follow the rules that are permitted when designing and constructing a ladder diagram
- Describe the characteristics and uses of various types of manual and automatic switches
- Describe the operation and uses of various types of input devices, and identify their schematic symbols
- Compare the physical and electrical operations of relays, contactors, and solenoids
- Describe the difference between a timer and time-delay device
- Describe the characteristics of sequential circuits
- Create ladder logic diagrams to solve industrial applications
- BEE-8 Identify and explain Conductors, Insulators, and Protection Devices
- Explain the difference between overload current and short circuit current, and what causes them to develop
- Describe the operation of different types of fuses, their applications, how they are rated, and how to size them
- Describe the operation of different types of circuit breakers, their applications, and how to size them
- Explain how arcing is created when power is removed, and how they are suppressed using arc chutes
- Define the terms selective coordination and describe the difference between the time current and series rated methods
- List and describe the factors that determine the ampacity of a wire conductor
- Describe how to size wire conductors, and how to derate them
- Explain the difference between insulation resistance and dielectric strength
- Identify what the different colors of insulation indicate
- Provide guidelines listed in the NFPA codes
- BEE-9 Identify and explain the fundamental concepts of solid state
- Describe the properties of conductors, semiconductors, and insulators
- Describe the difference between electron flow and hole flow
- Explain how P-type and N-type materials are formed, and the difference between them
- Explain what is meant by barrier voltage, depletion region, and how it is formed
- Describe how forward, reverse, or no biasing, affects the PN junction of a semiconductor, and the resulting current that flows
- Identify the forward voltage drops across the PN junction of a silicon diode
- Describe how to forward and reverse bias semiconductor diodes, and what the applied voltages that are required at the anode and cathode for each of these conditions
- List the most common two (8) ratings of a diode that should not be exceeded
- Describe the operation of a zener diode, and the voltage drops that form as the current changes when a series resistor or the supply voltage is varied
- Describe the operation of a light emitting diode, what is the purpose of its current limiting resistor, and how the LED should be connected in a circuit
- Identify if the condition of a diode is shorted, open, or good, by being given test results with an ohmmeter
- BEE-10 Explain and demonstrate the use of power supplies
- Describe the operation and identify the components of each section of a DC Power supply
- Given the input voltage of a power supply, determine the secondary of the transformer based on the turns ratio, the pulsating DC output voltage of the rectifier, and the DC output of the filter circuit
- For each section of a DC power supply, draw the waveforms of the input and outputs at each one
- Given the frequency of the applied AC supply voltage, list the frequency of the pulsating DC voltage at the outputs of a half-wave and full-wave rectifier
- Given the peak voltage of a pulsating DC voltage of half wave and full wave rectifiers, determine the average voltage
- Describe in detail when the diode is forward-biased and reverse-biased, and when the filter capacitor charges and discharges
- Describe how changing the values of the filter capacitor, load resistor, and voltage frequency affect the ripple of a DC power supply
- Describe the difference between voltage regulation and filtering, and explain in detail how the components for each circuit function to perform their operation
- Given the peak-to-peak value of an AC voltage applied to the rectifier, determine the required minimum PIV value of the rectifier diode in the circuit
- Describe what happens to the zener diode current and voltage when the load resistor value and the voltage changes
- Given various symptoms of a defective filtered rectifier circuit, determine the cause of the fault
- BEE-11 Identify and explain solid state devices
- Describe the basic construction and operation of a bipolar junction transistor (BJT)
- List the three terminals of the bipolar transistor, and how use resistors to properly bias the junctions
- Describe how a transistor operates as an amplifier, and a switching device as it is driven into saturation and cutoff
- Define the term thyristor
- Describe the operation of a UJT, SCR, diac and triac
- Identify the schematic symbols of a UJT, SCR, diac, and triac
- List the polarities required to properly bias and fire thyristor devices
- Define the term holding current as it pertains to thyristors
- List the factors that determine the type of function an Op Amp performs
- List the factors that determine the amplitude of the output produced by an Op Amp
- Given the input voltages applied to the inputs of an Op Amp comparator, list the voltages that will be produced at its output
- Describe the difference between analog and digital signals
- Given the logic states applied to the inputs of a digital AND gate, list the logic states that will be produced at its output
- Indicate how the power supply voltages are connected to the pins of and gate IC chip
- BEE-12 Identify and explain solid state system devices
- List advantages of fiber optic cable
- Describe common applications of fiber optic cable
- Differentiate between single mode and multimode fiber optic cable
- List the different types of fiber optic terminating connectors
- Identify the purpose and function of barcodes
- Describe barcode reader hardware
- Define vision systems
- Describe the linear array and matrix array
- Describe pixels
- Explain camera mounting considerations
- Identify the types of lighting configurations
- Describe the source of laser light
- Explain the behavior of laser light
- List safety hazards associated with laser equipment and precautionary measures that should be taken
- EH-1 Demonstrate proper safety practices when working with power/hydraulics systems
- Identify the safety considerations for hydraulic system installation, operation, and maintenance
- Explain the pressure control safety considerations
- Demonstrate the construction and applications of lock-out valves
- EH-2 Identify and explain basic fluid power/hydraulics systems
- Interpreting ANSI and ISO fluid power symbols, reading basic schematics
- Applying force, pressure, volume, and flow relationships
- Recognizing the effects of the general gas laws
- Hydraulic pumps: types, construction, and operational principles
- Hydraulic pressure control valves: directional control valves, and flow control valves, applications, operation, and construction
- Hydraulic system instrumentation: metering, measuring, and monitoring devices
- Hydraulic fluids: types, contamination control, filtration, and specifications
- Hydraulic linear and rotary actuators: operation and construction, including technical and specification information
- Hydraulic accumulators: types, construction, and operational parameters
- Hydraulic reservoir and heat exchangers: types, construction, and applications
- Identify two (2) applications of pneumatic systems and components used in industrial manufacturing, automation, and auto body assembly
- Interpret a set of given ANSI and ISO fluid power symbols by reading basic schematics
- Demonstrate how to apply force, pressure, volume, and flow relationships
- Identify and explain the effects of the general gas laws
- EH-3 Read and describe power unit schematics and operations
- Understanding the need for contamination control
- Applying filtration methods and standards
- Identifying types, properties, and qualities of hydraulic fluids
- Hydraulic pump types and capabilities
- Hydraulic pump applications and controls
- Reservoir types and construction, sizing hydraulic reservoirs
- Hydraulic accumulator applications, construction, and gas charge
- Identifying air compressors
- Identifying air drying methods
- Construction and applications of lock-out valves
- Sizing pneumatic receivers and surge tanks
- EH-4 Describe and apply hydraulic circuit connections
- Types and applications of hydraulic heat exchangers and heaters
- Identifying and applying fluid conductors, connectors, and fittings
- Pneumatic distribution system requirements and construction considerations
- EH-5 Describe and demonstrate basic cylinder circuit function
- Installation and operation of cylinder indicators
- Pressure intensifier operation
- Air over oil cylinder circuits and applications
- Seal types, applications, and materials of construction
- Cylinder construction and mounting considerations
- Adjusting cylinder cushions
- Operational principles of pressure intensifiers
- EH-6 Define and describe automatic control systems
- EH-7-A Identify and describe basic electrical control concepts including basic safety practices
- Directional valve construction and operation
- Types of flow controls and metering methods
- EH-7-B Identify and describe basic logic elements and functions
- Pressure control circuits and applications
- In-line and pilot operated check valve construction and circuit applications
- Types of flow controls and metering methods
- Cylinder construction and mounting considerations
- Pressure intensifier operation
- Identifying and adjusting pressure switches
- Flow meter, monitor, and switch operation and applications
- Hydraulic system instrumentation: metering, measuring, and monitoring devices
- Identifying and adjusting pressure control valves
- EH-8 Demonstrate the assembly of power/hydraulics systems
- Hydraulic system fabrication; fluid conductors, connectors, and fittings
- Installation parameters of hydraulic systems and components
- EH-9 Demonstrate power/hydraulics systems maintenance techniques
- Understanding the need for contamination control
- Applying filtration methods and standards
- Adjusting cylinder cushions
- Identifying and adjusting pressure switches
- Applying pneumatic filtration methods and standards
- Applications and adjustment of pneumatic lubricators
- EH-10 Demonstrate power/hydraulics systems troubleshooting techniques
- Identifying types and operational principles of pressure gauges and transducers
- Types and operational parameters of hydraulic motors
- EH-11 Fluid Power Motor Circuit Functions
- Sizing pneumatic motors
- MPT-1 Safety
- Describe the function of a mechanical power transmission system and give an advantage
- Describe five (5) methods of rotary mechanical power transmission and give an application of each
- Describe six (6) rules of safe dress for working with power transmission equipment
- Describe eight (8) mechanical transmission safety rules
- Describe the operation of the lockout/tag out system
- MPT-2 Create and retain bolted connections in accordance with the sequence of parts and the torque
- Describe the function of a foundation and give three (3) types
- Describe the function and construction of a bedplate
- Describe the function of a spirit level and give an application
- Describe the operation of a spirit level
- MPT-3 Install motors, gears and couplings
- Describe three (3) types of motor mounts and give an application of each
- Describe how fasteners are used to attach a motor mount to a bedplate
- Describe how to select fastener size and type for a motor mount
- Describe how to mount and level an electric motor
- MPT-4 Determine correct fasteners and bolted connections
- Describe the function and operation of a key fastener
- Describe the construction of six types of keys and give an application of each
- Describe how keys and key seats are specified
- Describe how to measure the actual size of a key and keyseat
- Describe six (6) types of set screws
- Describe how to assemble a hub to a shaft using a key fastener
- Describe two (2) methods of loading a mechanical drive system
- Describe how to calculate rotary mechanical power
- Describe how to calculate mechanical efficiency and explain its importance
- Describe two (2) methods of measuring shaft torque and give an application of each
- Describe three (3) methods of measuring electric motor current
- MPT-5 Demonstrate mechanical diagnostic methods and approaches
- MPT-6 Identify and explain power transmission systems
- Describe the function of a shaft and give an application
- List four (4) types of shaft materials and give an application of each
- Describe how shafts are specified
- Describe the function of a bearing and give an application
- Define three (3) types of bearing loads and give an example of each
- Describe how bearings are positioned to support a load
- Describe the operation of two (2) categories of bearings and give an application of each
- Describe two (2) methods of mounting a shaft bearing and give an application of each
- Describe the function of a coupling and give an application
- Describe the function and application of four (4) categories of mechanical couplings
- Describe the operation of a flexible jaw coupling
- Describe the purpose of shaft alignment and give two (2) types of misalignment
- Describe a general procedure for shaft alignment and give four (4) measurement methods
- Describe the operation of the straight edge and feeler gauge alignment method
- MPT-7 Describe the purpose and function of belt drives
- Describe the function of the three (3) basic components of a belt drive
- Define pitch and explain its importance
- Define the pitch circle, pitch diameter, and pitch length of a belt drive and explain their importance
- Describe how to calculate the pulley ratio and explain its importance
- Describe how to calculate the shaft speed and torque of a belt drive system
- List five (5) types of belt drives and give an application of each
- List three (3) types of v-belts and give an application of each
- Describe the operation of a fractional horsepower v-belt drive
- Describe how to install and align a v-belt drive
- Describe how to determine belt tension for an application
- Describe three (3) methods of adjusting belt tension
- Describe three (3) methods of measuring belt tension and give an application of each
- MPT-8 Describe the purpose and function of chain drives
- Describe the function of the three (3) basic components of a chain drive
- Describe how to calculate sprocket ratio and explain its importance
- Describe how to calculate shaft speed and torque of a chain drive system
- List four types of chains and give an application of each
- List four types of roller chain drives and give an application of each
- Describe the operation of a single-strand roller chain drive
- Describe how to install, align, and remove a roller chain drive system with adjustable
- Describe how to determine allowable chain sag for a given application
- Describe two methods used to adjust chain sag
- Describe how to measure chain sag
- Describe the function and operation of a master link
- Describe two methods of installing a lightweight chain that uses a master link
- Describe the operation of a chain puller
- MPT-16 Describe the purpose and function of spur gear drives
- Describe the function of the three components of a gear drive system
- Define the gear pitch, pitch circle, and pitch diameter and explain their importance
- Describe how to calculate the gear ratio of a gear drive
- Describe how to calculate the shaft speed and torque of a gear drive system
- Describe the functions of four(4) types of gear drives and give an application of each
- List four (4) types of parallel shaft gears and give an application of each
- Describe eleven features of a gear
- Identify the twelve dimensions of a gear and explain the importance of each
- Identify the ten (10) dimensions and features of a gear drive and explain the importance of each
- Describe the operation of a spur gear drive
- Describe how to install and align a spur gear drive system
- Describe the function of backlash
- Describe how to determine the allowable backlash in a gear drive
- Describe two (2) methods of measuring spur gear backlash
- MPT-17 Describe the purpose and function of multiple shaft drives
- Describe how to calculate the speed and torque output in a multiple shaft gear drive
- Describe the function of a compound gear drive system and give an application
- Describe how to calculate the torque and speed output of a compound gear drive system
- Describe how to determine the direction of rotation of a gear drive
- Describe how to install and align a multiple shaft drive system
- Describe the function of a solid coupling and list two types
- Describe the operation of a sleeve coupling and give an application
- Describe the alignment procedure of a sleeve coupling
- PPM-1 Demonstrate sound safety practices
- Demonstrate proper safe practices when doing general preventative maintenance
- Identify the major safety aspects of testing equipment while operating
- Inspect mechatronic systems, functions of safety devices and protocol
- Demonstrate how to install guards, shields, fairings and insulations
- PPM-2 Maintain mechatronic systems corresponding to the maintenance and repair plans, exchange wear and tear parts in context with preventative maintenance
- Interpret oil analysis data and take action
- Maintain oil and grease levels
- Perform equipment checks
- PPM-3 Demonstrate how to take out devices and assembly parts, taking into account their function, mark parts regarding to their position and function
- Change filters
- PPM-4 Eliminate disturbances caused by reworking and replacement of parts and assemblies
- Change filters
- Describe the concepts of balancing
- Describe and compare the basic types of unbalance
- Explain the operation of portable and stationary temperature-indicating devices
- PPM-5 Using TPM (Total Productive Maintenance principles), evaluate the need for and perform maintenance on mechanical system (including exchange of components)
- Monitor floor management development system (5S)
- Explain the function of logbooks and electronic file record keeping
- Describe the function of a computerized maintenance management system
- Describe the purpose and function of PM and predictive maintenance analyzers
- PPM-6 Demonstrate how to develop and implement a predictive maintenance plan
- Describe the purpose and function of PM and predictive maintenance analyzers
- Describe the concept of vibration analysis
- Define the most common terms related to vibration analysis
- Describe the concepts of balancing
- Describe and compare the basic types of unbalance
- Explain the functions and differences between on-line and off-line motor current analysis
- Describe the purpose function of infrared thermography
- Explain the operation of portable and stationary temperature-indicating devices
- Describe the basic concepts of ultrasonic analysis
- Identify the flaws that can be indicated by ultrasonic analysis
- Explain the function of logbooks and electronic file record keeping
- Describe the function of a computerized maintenance management system
- PPM-7 Identify and explain various types and styles of predictive and preventive maintenance components, principles, and practices
- Describe the purpose and function of PM and predictive maintenance analyzers
- Identify the major safety aspects of testing equipment while operating
- Describe the concept of vibration analysis
- Define the most common terms related to vibration analysis
- Describe the concepts of balancing
- Describe and compare the basic types of unbalance
- Explain the functions and differences between on-line and off-line motor current analysis
- Describe the purpose function of infrared thermography
- Explain the operation of portable and stationary temperature-indicating devices
- Describe the basic concepts of ultrasonic analysis
- Identify the flaws that can be indicated by ultrasonic analysis
- Explain the function of logbooks and electronic file record keeping
- Describe the function of a computerized maintenance management system
- Safety Outcomes and Objectives
- S-1 Detect threats to safety and health at the workplace and initiate preventative measures (lock out/tag out, OSHA, hazardous training, chemical, sound, crushing, etc.)
- S-2 Apply work-related safety and accident-prevention methods
- S-3 Describe ways to react to accidents and initiate first steps
- S-4 Rules for preventative fire protection, describe behavior in case of fire and undertake measures for fire fighting
- S-5 Determine protective measures and carry out potential equalization
- S-6 Use ladders and scaffolds
- S-7 Choose and use hoists, lifting, and transport equipment
- S-8 Demonstrate appropriate machine safety practice
- S-9 Demonstrate appropriate workplace safety practices
- S-10 Demonstrate appropriate confined space practices
- S-11 Demonstrate appropriate hazardous material handling practices
- PLC-1 Describe the mechanical and software functionality of the Siemens programmable logic controller (PLC)
- Describe the function of a PLC
- Describe the functions of the six (6) basic components of a PLC
- Name three (3) methods of program entry and give the advantage of each
- Explain the use of ladder diagrams in PLC programs
- Describe the function and operation of I/O diagrams
- Describe the basic operation of PLC ladder logic
- Download, open, monitor, run, or stop a PLC processor file using PLC programming software
- PLC-2 Describe basic PLC programming.
- Discuss five (5) types of numbering systems and explain their importance
- Describe the Siemens S-7 memory organization
- Describe the operation of I/O data tables
- Describe the function of seven (7) types of processor files
- Describe how input device logic affects input instruction logic
- Describe how a PLC can control multiple outputs simultaneously
- Convert values between various numbering systems
- Create a PLC project using PLC software
- Configure the I/O for a PLC project
- Enter, edit, save, and print a PLC program using PLC software
- PLC-3 Describe PLC motor control.
- Describe two (2) methods by which a PLC output can control a motor
- Describe how to draw a PLC output diagram for motor application
- Describe the function and operation of PLC seal-in logic
- Describe the function and operation of program interlocks
- Discuss the importance of PLC program documentation
- Design a PLC program to safely control up to two motors
- Document a PLC program file
- PLC-4 Describe discrete I/O interfacing.
- Describe four (4) considerations in selecting a discrete PLC input module
- Describe five (5) considerations in selecting a discrete PLC output module
- Explain how interfacing to a discrete electronic sensor is accomplished
- Describe how a PLC could be interfaced to a machine controller
- Connect and test various output devices and modules to a PLC controller
- Develop interface wiring between a PLC and a machine controller
- FGAW-1 Demonstrate safe operation in a welding shop
- Demonstrate safe operation of gas welding
- Demonstrate safe operation of arc welding
- Demonstrate safe operation of related tools
- FGAW-2 Select the proper filler metal to weld materials
- Select filler material for gas welding
- Select electrodes for arc welding
- FGAW-3 Demonstrate how use gas-welding equipment to braze materials
- Demonstrate selection of flux
- Demonstrate the selection of brazing material
- FGAW-4 Demonstrate cutting steel with oxy/fuel cutting equipment
- Demonstrate cutting a straight line
- Demonstrate cutting a bevel
- Demonstrate piercing a hole
- PFF-1 List and describe the various types of pipe materials
- Identify cast iron, PVC, CPVC, ABS; types K, L & M copper, black iron, and galvanized and stainless steel piping
- Explain the application of cast iron, PVC, CPVC, ABS, types K, L & M copper, black iron; and galvanized and stainless steel pipe
- Explain the application for each of the above materials
- PFF-2 Describe the various types of pipe joints
- Identify describe each type of joint - thread, solder, flare, cement, compression, or flange
- Explain how to the fabricate a joint
- Demonstrate how to fabricate three types of joints
- PFF-3 Describe the various types of valves
- Identify each of the gate, globe, ball, butterfly, check, relief, and safety valves
- Describe the application of each valve in a system
- Describe the operation of each valve
- PFF-4 Describe the various types of fittings, nipples, flanges, and gaskets
- Identify the following fittings, tee, cross, ell, union, and wye
- Identify the manufacturer of each type of flange
- Identify the applications of each type gasket, to an accuracy of 70%
- PFF-5 Demonstrate the use of various types of pipe hangers and their appropriate spacing
- Identify the acceptable hanger material for each type of material
- Identify the various types of hangers
- Explain the application of each type of hanger
- PFF-6 Describe the effect of pressure on the fluid flow in pipes
- Demonstrate how to use the tables of pipefittings and determine the equivalent length of fittings
- Reading the graphs of fluid flow for five pipe materials determine the flow for a given pressure
- MS-1 Identify the different classifications and properties of ferrous and non- ferrous materials
- List two (2) classifications of metals, with an accuracy of 100%
- List eleven (11) mechanical properties of materials and correctly describe one (1) characteristic for each
- MS-2 Describe the production and manufacturing methods of ferrous and non- ferrous materials
- List three (3) products used in production of ferrous metal
- List five (5) types of furnaces used in the production of ferrous metal
- MS-3 Identify the process methods and characteristics of heat-treating
- List five (5) heat treatments of metal
- List four (4) heat-treating techniques and correctly describe one basic process for each
- List two (2) methods of testing the hardness of metal
- MS-4 Explain the characteristics of plain carbon steel and the effects of its alloying elements
- List three (3) classifications of plain carbon steels
- List three (3) classifications of alloy steels
- Summarize the profile of 8620 steel
- MS-5 Identify and explain the methods used in production inspection and quality control
- Name three (3) common measuring tools used in industry and correctly define the accuracy of each
- List nine (9) non-precision measuring instruments and correctly describe one basic application of each
- List nine (9) precision measuring instruments and correctly describe the basic application of each
- Name five (5) high production inspection gauges and correctly describe one basic application of each
- Name and define two (2) types of quality control
- List ten (10) methods of production inspection
- MS-6 Explain different foundry methods and examine their characteristics
- Name five (5) common casting methods used in industry
- Name three (3) types of pattern materials
- Describe the purpose of a chill
- MS-7 Discuss the processing methods and characteristics of hot and cold worked materials
- Summarize the characteristics of hot worked metal
- List four (4) hot worked metal processes
- Summarize the basic characteristics of cold worked metal
- List eight (8) cold worked metal processes
- MS-8 Identify different press operation techniques
- Name two (2) die operation categories
- List eight (8) cutting die operations
- Name two (2) forming die operations
- Upon completion of this course, students will be able to explain traditional and not-traditional material processes
- List six (6) applications of milling
- Name three (3) metal removal processes using electricity and correctly describe the basic operation of each
- Correctly describe the basic operation of broaching
- Correctly describe the basic operation of turning machines
- Correctly describe the basic operation of drilling/boring/threading
- List the three (3) steps of powder metallurgy
- MS-9 Identify gas and electric welding processes
- List four (4) electric welding processes, and correctly describe the operation of each
- Name three (3) gas welding processes
- MS-10 Describe surface feature identification techniques
- Name two (2) types of tolerancing
- Correctly describe the basic method of geometric dimensioning and tolerance (GD & T)
- Identify the surface features in a surface texture symbol, with 100% accuracy
- MS-11 Explain automation process applications
- Correctly define the basic process of numerical control
- Correctly describe the position of the x, y, z planes in both horizontal and vertical milling machines
- MS-12 Describe industrial plastics applications.
- Name two (2) categories plastics, and describe the basic characteristics of each.
- List five (5) plastics processes
- MS-13 Explain the design, manufacturing, implementation, and follow-up study of a manufactured component (Art to part)
- Identify the implications of manufacturing and industrial processes technology on the environment and do a class oral presentation regarding these implications, with visual aids and appropriate dress
- Describe the process flow of a component and/or assembly from concept, design, engineering, manufacturing, delivery, and discard, i.e., "art to part", and present their finding to the class in an oral presentation, using visual aids and appropriate dress
- MS-14 Explain the design, manufacturing, implementation, and follow-up study of a manufactured component
- Identify the implications of manufacturing and industrial processes technology on the environment and do a class oral presentation regarding these implications, with visual aids and appropriate dress
- Describe the process flow of a component and/or assembly from concept, design, engineering, manufacturing, delivery, and discard, i.e., "art to part", and present their finding to the class in an oral presentation, using visual aids and appropriate dress
- R-1 Identify the safety issues when working with robots
- Explain the proper safety precautions that will be used when working around robots
- List three (3) methods that can be used to prevent people from entering an active robot work cell
- R-2 Explain the basics of a robot
- Define what is a robot is according to the Robot Industries Association
- R-3 Describe the basics components of a robot
- List the three (3) basic components of any robot system and describe their functions
- Classify robots according to their geometric design
- List the three (3) minor (wrist) axes of a robot
- R-4 Describe robotic operation
- Describe the difference between an end effector and end of arm tooling
- Classify robots by their drive control systems
- Define the terms repeatability and accuracy
- Explain the difference between a servo and non-servo robot
- Describe the standard end-of-arm tooling for robots
- Explain two (2) coordinate system in which robots can be manually jogged
- Explain sensors interfaced to a robot
- R-5 Explain basic robotic programming
- Describe the basic programming function that may be used in robot programs
- Convert a given binary number to its decimal equivalent
- Convert a given binary number to a binary number
- Describe be what is included in a robot program
- Write and enter a given application program into the FANUC TPP robots
- CI-1 Explain and demonstrate ESD
- Understand ESD and the importance of ESD prevention
- Use proper ESD protective procedures in your work day
- Properly enter ESD protected areas
- Use proper ESD control techniques in the field
- CI-2 Explain and demonstrate how to use sensors and photoeyes
- Identify various sensor types
- Perform mechanical adjustments
- Calibrate common sensors
- C-3 Demonstrate the use and maintenance of final control elements
- Troubleshoot sensors using common methods and principles
- Work safely with various types of motors, relays, and control circuitry
- Identify major components of AC and DC motors and describe their operating principles
- Perform basic maintenance and troubleshooting of motors using proper equipment
- Identify wye and delta motor configurations
- Analyze and troubleshoot a servo motor with a feedback loop
- Analyze the various methods of speed control
- Modify parameters on variable frequency drive
- Describe position control systems
- Distinguish between analog and digital servos
- Compare and contrast AC and DC servomotors
- Explain the basic operation of a relay and associated contacts
- Distinguish between relays and contactors
- Describe and size a motor starter
- Interpret, build and modify basic relay ladder logic
- ITE-1 Explain the fundamentals of Networking
- Describe the Network Evolution
- Describe Network Area Networks
- Explain the Wide Area Network
- ITE-2 Explain the OSI model and industry standards
- Explain the OSI Reference Model
- Describe the Layered Approach
- Explain the Layer Function
- Describe Host to Host Communication
- Define Data Encapsulation
- ITE-3 Explain LAN
- Identify the key concepts of WLAN Technology
- Demonstrate how to Configure LAN
- Identify the key IEEE Standards of LAN
- ITE-4 Explain WAN
- Identify the key concepts of WAN Technology
- Demonstrate how to Configure WAN
- Identify the key IEEE Standards of WAN
- ITE-5 Explain TCP/IP Addressing and routing
- Explain Internetwork Layer
- Define and explain IP Addressing
- Describe SNMP
FIND APPRENTICESHIPS BY STATE
AlabamaAlaskaAmerican SamoaArizonaArkansasCaliforniaColoradoConnecticutDelawareFloridaGeorgiaGuamHawaiiIdahoIllinoisIndianaIowaKansasKentuckyLouisianaMaineMarylandMassachusettsMichiganMinnesotaMississippiMissouriMontanaNebraskaNevadaNew HampshireNew JerseyNew MexicoNew YorkNorth CarolinaNorth DakotaNorthern Mariana IslandsOhioOklahomaOregonPennsylvaniaPuerto RicoRhode IslandSouth CarolinaSouth DakotaTennesseeTexasUtahVermontVirginiaVirgin IslandsWashingtonWashington D.C.West VirginiaWisconsinWyoming
Made in the USA.